SsangYong Musso. Manual - part 435

FRONT DRIVE AXLE  3A-9

Removal & Installation Procedure

1. Remove the tire.

Installation Notice

Steel Wheel

Aluminum Wheel

Tightening Torque

80 - 120 Nm

110 - 130 Nm

2. Remove the autolocking hub vacuum hose.

3. With ABS

Remove the wheel speed sensor from the steering knuckle.

Installation Notice

4. Remove the mounting bolts and pull off the caliper assembly.

Installation Notice

Tightening  Torque

6 - 8 Nm

Hose Bolt

Mounting Bolt

Tightening Torque

25 - 35 Nm

85 - 105 Nm

Notice

Be careful not to damage the brake hose.

3A-10  FRONT DRIVE AXLE

5.

With part time transfer case.

5-1. Remove the cover mounting bolts and pull off the cover.

Installation Notice

5-2. Remove the snap ring of the drive shaft and pull off the

hub body.

Notice

For assembly, adjust the clearance between the snap ring
and hub not to exceed 0.2 mm (Shim thickness : 0.1, 0.2,
0.3, 0.5, 1.0 mm).

Tightening  Torque

50 - 60 Nm

6.

With full time transfer case

6-1. Detach the hub cap with screw driver and remove the

snap ring on drive shaft.

Installation Notice

Tightening  Torque

2 - 4 Nm

5-3. Remove the screws and pull off the locking hub washer.

Installation Notice

Notice

For assembly, adjust the clearance between the snap ring
and hub not to exceed 0.2 mm (Shim thickness : 0.1, 0.2,
0.3, 0.5, 1.0 mm).

Tightening Torque

15 Nm

FRONT DRIVE AXLE  3A-11

8.

Remove the hub and disk assembly.

9.

Remove the disk brake dust shield.

Installation Notice

Tightening  Torque

4 - 6 Nm

6-2. Unscrew the bolts and remove hub flange.

Installation Notice

Tightening  Torque

70 - 90 Nm

Before installation, apply loctite on the mating surface.

7.

Remove the hub nut with special tool.

Tightening Torque

15 Nm

3A-12  FRONT DRIVE AXLE

10. Remove the cotter pin and slotted nut and then remove

the steering knuckle arm and tie-rod.

Installation Notice

Replace the cotter pin with new one.

Tightening  Torque

35 - 45 Nm

11. Remove the cotter pin and nut from the steering knuckle

arm and upper arm ball joint connection.

Installation Notice

Tightening  Torque

80 - 150 Nm

Replace the cotter pin with new one.

12. Remove the cotter pin and nut from the steering knuckle

arm and lower and lower arm boll joint connection.

13. Carefully remove the knuckle arm.

Installation Notice

Tightening  Torque

120 - 180 Nm