SsangYong Musso. Manual - part 388

1B3-114  OM600 ENGINE MECHANICAL

Replacement Procedure

1. Remove the valve tappet (1) with magnetic lifter.

Notice

Place the valve tappets upside down (open end upward).

Magnetic Lifter  102 589 03 40 00

2. Install the holding wheel (7) into the timing chain (11).

Holding Wheel  603 589 01 40 00

3. Position the piston of relevant cylinder at TDC.

4. Install the supporting bar (8).

Supporting Bar  667 589 02 63 00

5. Using press lever (9), press the spring retainer(3) downward

and remove the valve collets with magnetic finger (10).

Press Lever  667 589 00 31 00

Magnetic Finger  116 589 06 63 00

OM600 ENGINE MECHANICAL  1B3-115

6. Remove the spring retainer(3) and valve spring (4).

7. Remove the valve stem seal (5).

Pliers  104 589 00 37 00

8. Insert the cap (12) onto the valve (6) and install the new

valve stem seal (5) and then remover the cap.

Drift  601 589 02 43 00

9. By pressing the spring seat with press lever (9), install the

valve cotters(2) with magnetic finger (10).

Notice

Be careful not to damage guide bore of the valve tappet.

Press Lever  667 589 00 31 00

Magnetic Finger  116 589 06 63 00

1B3-116  OM600 ENGINE MECHANICAL

8.000

 - 8.030

9.000

 - 9.050

39.5

Intake

Exhaust

0.029

 - 0.051

0.029

 - 0.051

Red

White

Red

White

Diameter ‘a’

Service Data

Item

Basic Bore

Repair size 1

Repair size 2

Repair size 1

Repair size 2

Outer Diameter ‘D’

14.251

14.440 - 14.451

14.240 - 14.251

14.440 - 14.451

Color Code

14.200 - 14.211

14.400 - 14.411

14.200 - 14.211

14.400 - 14.411

Overlap

‘D’ - ‘a’

Valve Guide

Inner Diameter ‘A’

37.7

Length ‘L’

CHECK AND REPLACEMENT OF VALVE GUIDES

Preceding Work   : Removal of cylinder head

Removal of valve spring
Removal of valve

1 Cylinder Head
2 Valve Guide

3 Valve Seat Ring
a Basic Bore Diameter

OM600 ENGINE MECHANICAL  1B3-117

Tools Required

000 589 10 53 00 Reamer (for Exhaust)

000 589 10 68 00 Cylinder Brush

000 589 21 53 00 Reamer (for Intake)

102 589 00 23 00 GO / NO GO Gauge (for Intake)

103 589 02 15 00 Drift (for Exhaust)

103 589 03 15 00 Drift (for Intake)

117 589 03 25 00 GO / NO GO Gauge (for Exhaust)

346 589 00 63 00 Super Cooling Box

601 589 02 23 00 GO/NO GO Gauge

601 589 05 15 00 Drift (for Intake)

Notice

Measure center (arrow) of the valve guide and if the inner
diameter ‘A’ exceeds standard value, replace the guide.

601 589 06 15 00 Drift (for Exhaust)

Matching Valve Seat - Broaching Tools - Guide Sleeves

Valve Seat

Intake

Exhaust

Intake

Exhaust

Broaching Tool No.

115 589 00 53 00

(14.2mm)

115 589 01 53 00

(14.4mm)

Guide Sleeve Tool No.

102 589 00 63 00

102 589 08 63 00

Guide Sleeve Side

B

B

A

B

601 589 15 63 00