SsangYong Musso. Manual - part 385

 

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SsangYong Musso. Manual - part 385

 

 

1B3-102  OM600 ENGINE MECHANICAL

Checking

Notice

The noise which continues short time during short travel
(frequent starting of the engine) or engine starting after a
long time storage is normal operating conditions. So, it does
not need to be repaired. Determine the malfunctions in valve
clearance compensation device with noise through following
tests. If defective, replace as respectively.

1. Run the engine at more than 3000rpm for approx. 4 minutes.

2. Stop the engine. After 5minutes, check the engine oil level

and adjust if necessary.

3. Remove the cylinder head cover.

4. Check the valve tappets at TDC position of each cylinders.

5. Using a drift, lightly press the valve tappet and measure

clearance between the cam and valve tappet.

Notice

If the clearance exceeds 0.4mm, replace the valve tappet.

6. If a valve tappet moves down too far in comparison to the

others, replace the valve tappet.

7. Rotate the engine and check the remaining valve tappets.

Notice

!

Unnecessary rotation of the engine will damage the valve
tappets.

!

Do not rotate the engine by using the camshaft sprocket
bolt or to the opposite direction of the engine rotation.

OM600 ENGINE MECHANICAL  1B3-103

VALVE TAPPETS

Preceding Work : Removal of camshaft

1 Valve Tappet
2 Cylinder Head
3 Oil Gallery

4 Seal ....................................................... Replace
5 Screw Plug

Tools Required

102 589 03 40 00  Magnetic Bar

1B3-104  OM600 ENGINE MECHANICAL

Replacement Procedure

1. Pull out the valve tappet (1).

Magnetic Bar 102 589 03 40 00

2. Remove the plug (5) and blow compressed air into the oil

gallery (3). At this time, check that the outlet bores(arrow)
at the seat of the valve tappet are clear.

3. Replace the seal (4) and tighten the plug (5).

4. Insert the new valve tappet.

Notice

Coat the valve tappet with oil.

OM600 ENGINE MECHANICAL  1B3-105

VALVE SPRINGS CHECK

Preceding Work : Removal of valve spring

1 Valve Spring

Service Data

Outer diameter

33.1mm

Wire diameter

4.20mm

Free length

50.0mm

At preloaded

Length

Tension (new)

680 - 740N

27mm

Limit

612N

2 Spring Scale

 

 

 

 

 

 

 

Content   ..  383  384  385  386   ..