Scania Central gear RP832-RBP832. Manual - part 15

 

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Scania Central gear RP832-RBP832. Manual - part 15

 

 

08:04-02

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57

Gear housing RBP832

Special tools

Number

Description

Illustration

Board

87 550

Drift

AD2

87 564

Lifting eye

R2

87 932

Drift

D3, G1

98 075

Dial gauge

D2

98 332

Support drift

R1

98 364

Assembly drift

R1

98 440

Stud wrench

R2

98 450

Shank

R2

98 480

Socket for round nut 
75 mm.

R2

98 524

Assembly sleeve

R1

87 550

00

1628

87 564

110 332

00

1

636

87 932

10

20

30

40

50

60

70

80

90

0

10

20

30

40

50

60

70

80

90

15

10

5

00_1637

98 075

98 332

11

0

 11

9

98 364

110

129

98 440

110 368

98 450

00

1

633

98 480

110 382

98 524

110 454

Gear housing RBP832

58

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08:04-02

98 566

Drift

R1

98 613

Support ring

R1

98 614

Thrust elements

R1

98 615

Locking tool

R2

98 779

Setting ring

R1

99 072

Pinion position template

R2

99 092

Drift

AD/AS2

99 135

Drift

R2

99 221

Drift

AD/AS2

99 253

Drift

R2

Number

Description

Illustration

Board

00

1617

98 566

98 613

110 803

98 614

110 804

98 615

11

0

 805

98 779

110 878

99 072

111 000

00

1

6

1

9

99 092

99 135

00

1852

99 221

111 029

Gear housing RBP832

08:04-02

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59

Dismantling

1

Remove the cover 9 over the front bearing 7 
of the pinion. First, lift up the lower edge of 
the cover with a screwdriver and then lift it 
up at an angle.

2

Remove the cover over the transfer gears 
and fit locking tool 98 615.

3

Strike the staking to bend it up on the nut 8 
for the pinion. Undo the nut with socket 
98 480.

4

Move the gear housing from the universal 
stand to a press with the planet wheel carrier 
upwards. Use two lifting eyes 87 564.

Attachment points for lifting eyes

Gear housing RBP832

60

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08:04-02

5

Place a wooden board on the press bench for 
the pinion to fall onto. Press out the pinion 
with drift 99 135. Take out bearings
7 and 10 with spacing rings 6 and 12 and 
shims 13 found by the pinion bearings. They 
are to be used later for the basic setting of 
bearing preload.

6

Cut off the bearing roller cage and remove 
the cage and rollers.

!

WARNING!

Use protective goggles when grinding.

7

Grind a narrow groove in the inner bearing 
ring using a grinding wheel with a diameter 
below 60 mm.

110

777

8

Weld a few beads on the inner bearing ring 
with an electric welder. Cool with a wet rag 
after each weld.

9

Remove the inner bearing ring once it splits. 
It will break through shrinkage after 4-5 
welds.

11

0

 77

8

Gear housing RBP832

 

 

 

 

 

 

 

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