Scania 16 litre engine. Work Description - part 3

 

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Scania 16 litre engine. Work Description - part 3

 

 

0100w15b.mkr

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9

19 Screw lifting eyes 99 398 onto the engine 

using flange bolts M12x30.

IMPORTANT! The lifting eyes on the engine 
are not dimensioned to lift the whole vehicle and 
therefore must not be used for this purpose.

All three lifting eyes on the engine must be used 
when lifting the engine.

20 Secure the lifting chain 98 094 to the rear 

lifting eyes.

21 Secure the lever block 587 308 to the front 

lifting eye.

22 Disconnect the gearbox and support it with 

the gearbox jack.

23 Disconnect the front engine brackets and lift 

out the engine.

IMPORTANT! The lifting eyes are 
dimensioned for a maximum lifting angle of 20° 
when lifting the engine.

114 718

99 398

114 719

Engine change

10

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Fitting the engine

Special tools

Number

Designation

Illustration

Tool board

99 398

Lifting eyes

98 094

Lifting chain

587 308

Lever block

99 398

114 638

98 094

109 836

114 070

1

Screw lifting eyes 99 398 onto the engine 
with flange bolts M12x30.

2

Disconnect the filter housing for the 
crankcase ventilation and place to one side 
so that it is free from the lifting chain.

3

Lift in the engine and bolt it to the front 
engine bracket.

4

Bolt together the engine and gearbox.

5

Remove the lifting eyes.

6

Fit the AC compressor.

114 718

99 398

Engine change

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11

7

Screw on the filter housing for the crankcase 
ventilation.

8

Fit the cable duct to the engine speed sensor.

9

Fit the exhaust brake and exhaust bellows 
after the turbocharger.

10 Fit the oil pipe to and from the gearbox oil 

cooler if the vehicle is fitted with a fluid 
cooled gearbox oil cooler.

11 Attach the oil filler and oil dipstick to the oil 

sump.

12 Fit the fuel lines 1, the clamp in the chassis 

for the overflow lines 2, the compressed air 
line 3 and the signal line from the 
compressor 4.

13 Fit the earth braids on the right and 

left-hand sides of the chassis.

14 Fit the starter motor wiring.

15 Fit the power steering pump.

114

725

1

2

3

4

Engine change

12

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16 Connect the cab heater or Webasto heater.

17 Clamp the engine cables and connect to the 

cab.

18 Fit the gear change linkage.

19 Fit the inlet pipe between the turbocharger 

and the air filter.

20 Fit the coolant lines, charge air pipe 

between the engine and the charge air cooler 
and the ventilation line from the engine to 
the expansion tank.

21 Connect the electric cable to the fan if the 

vehicle is fitted with an electrically 
controlled fan.

22 Fill with engine oil and coolant.

23 Perform a road test to check that there are 

no leaks. Top up with coolant if necessary.

Engine change

 

 

 

 

 

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