Content .. 8 9 10 11 ..

Peugeot 406 Break Dag (2003 year). Instruction - part 10

MAINTENANCE OF YOUR 406

Engine compartment fuses

The electrical system of

Fuse box

your vehicle is designed

to operate with standard

To access the fuse box in the engine

or optional equipment.

compartment

(beside the battery),

Before installing other electrical

unclip the cover.

equipment or accessories on your

Carefully close the cover when

vehicle, contact a PEUGEOT

you have finished.

dealer.

Some electrical accessories or the

way in which they are fitted can

have damaging effects on the

operation of your vehicle; the

electronic control circuits, the

audio circuit and the battery

Fuse N°

Rating

Functions

charging circuit.

PEUGEOT will not accept respon-

10 A

Reversing lights - Double injection relay -

sibility for the cost incurred in

Engine oil temperature - Oil level -

repairing your vehicle or for recti-

Air conditioning compressor.

fying the malfunctions resulting

15 A

Fuel pump - Canister solenoid valve.

from the installation of acces-

sories not supplied and not rec-

10 A

Electronic Control unit.

ommended by PEUGEOT and not

installed in accordance with its

10 A

Engine control unit and automatic gearbox.

instructions, in particular where

the equipment in question con-

10 A

Particulate Emission Filter control unit -

sumes more than

10 mil-

Rear windscreen relay.

liamperes.

* The maxi-fuses provide addition-

15 A

Front fog lamps.

al protection for the electrical sys-

tems. All work must be carried out

20 A

Headlamp wash.

by a PEUGEOT dealer.

20 A

Direct petrol injection engine control unit - Clutch pedal.

15 A

Left-hand dipped beam lights.

10*

15 A

Right-hand dipped beam lights.

17-02-2003

MAINTENANCE OF YOUR 406

Fuse N°

Rating

Functions

11*

10 A

Left-hand main beam.

12*

10 A

Right-hand main beam.

13*

15 A

Horn.

10 A

Front and rear screen wash pump.

15*

30 A

Ignition coil - Windscreen wiper - Oxygen sensor - Oil pressure - Injection system.

16*

30 A

Air pump and oil temperature - Oil level - Brake lights function - Alternator - Water in diesel

detector - Injection relay control.

17*

30 A

Passenger's electric seat.

40 A

Heater blower - Starter - Windscreen wiper slow speed.

17-02-2003

169

PETROL/LPG TWIN FUEL VERSION

– carry out the same operation with

the second can, then drive imme-

diately, at a moderate speed

, to

the nearest garage.

The cans enable you to carry out

a temporary repair.

After use, the tyre must be

changed.

As the cans are pressurized, they

must not be exposed to a temper-

ature above 50 °C.

Store them away from heat in the

insulated storage compartment.

Puncture

Using the repair cans

(Refer to the directions on the cans

Insulated storage compartment

also)

This is located in the boot and con-

- if possible, remove the object

tains:

which caused the puncture,

- the temporary tyre repair cans 1

- rotate the wheel so that the valve

(your 406 LPG does not have a

is in the same position as the

spare wheel),

figures 2 or 10 on a clock,

- the adaptors

2 necessary for

- shake the cans vigorously before

filling the LPG tank in some

use. In very cold weather, warm

countries,

the cans between your hands for

- the towing eye 3.

few minutes,

- hold the valve with one hand and

with the other press the injection

nozzle on the can firmly onto the

valve, holding it straight,

Fuses

- maintain the pressure firmly for

one minute,

The LPG functions are protected

by the two fuses A in the fuse box

located in the engine compartment.

17-02-2003

MAINTENANCE OF YOUR 406

Removing and changing a fuse

Before changing a fuse you must find out the cause of the fault and have it put

right. The fuse numbers are indicated on the fuse box.

Use the special pliers A attached to the box.

Always change a faulty fuse for one of the same rating.

Correct

Incorrect

Pliers A

CHANGING A FUSE

The fuse boxes are under the fascia

and in the engine compartment.

Fuse n o.

Rating

Functions

Fascia fuse box

20 A

Locking/Unlocking.

10 A

Rear fog lamps.

Turn the three screws a quarter turn

with a coin. Pull at A and tilt the

40 A

Demisting of mirrors.

cover to access the fuses.

15 A

Rear screen wiper.

30 A

Electric windows.

15 A

Supply to: Instrument panel,

Display, Audio equipment,

Satellite navigation system,

Air conditioning.

Remove the fascia panel lower trim to access the built-in systems interface.

17-02-2003

MAINTENANCE OF YOUR 406

Fascia fuse box

Fuse N°

Rating

Functions

shunt

Central air bag.

5 A

Ventilation controls.

10 A

Instrument panel.

5 A

Ignition +ve signal for Built-in Systems Interface.

Not used.

10 A

Steering wheel controls.

15 A

Alarm siren.

10 A

Satellite navigation system.

5 A

Battery +ve signal for Built-in Systems Interface.

15 A

Audio equipment.

10 A

Third brake light.

10 A

Right-hand brake light.

20 A

Driver's electric window.

30 A

Rear window power.

Battery +ve towing socket.

20 A

Memorisation of seats.

20 A

Passenger's electric seat.

10 A

Lighter lighting - Display - Lighting for switches and ash tray - Automatic gearbox selector lever.

17-02-2003

MAINTENANCE OF YOUR 406

Fuse N°

Rating

Functions

10 A

Rear fog lamps.

10 A

Rear right and front left side light.

10 A

Rear left and front right side light.

10 A

Glove box lighting - Map reading light - Courtesy mirror light - Front and rear courtesy

lights - Lighting for electric windows pad and Electrochrome rear view mirror.

20 A

Lighter.

Not used.

20 A

Audio equipment.

Not used.

5 A

Rear window relay.

15 A

Heated seats.

5 A

Replacement fuse.

10 A

Replacement fuse.

30 A

Replacement fuse.

20 A

Replacement fuse.

15 A

Replacement fuse.

17-02-2003

MAINTENANCE OF YOUR 406

BATTERY

Economy mode

To charge the battery using a battery charger:

With the engine switched off and the

ignition key in the "running" or

- Disconnect the battery,

"accessories" position for about half

- Follow the instructions for use given by the battery charger manufacturer,

an hour, certain electrical equipment

- Reconnect starting with the negative (-) terminal,

(displays, instrument panel, warning

lights, courtesy lights, electric win-

- Check that the terminals and connectors are clean. If they are covered with sul-

dows, wipers etc.) will switch off

phate (white or greenish deposit), disconnect them and clean them.

automatically to avoid draining the

battery.

To start the vehicle from another battery:

Once the electrical equipment goes

- Connect the red cable to the positive (+) terminals of the two batteries,

into economy mode, it is necessary

to start the engine to enable the

- Connect one end of the green or black cable to the negative (-) terminal of the

equipment to work again.

slave battery,

- Connect the other end of the green or black cable to an earth point on the bro-

ken down vehicle, as far as possible from the battery,

Operate the starter, let the engine run.

Wait for the engine to return to idle, then disconnect the cables.

It is advisable to disconnect the battery if the vehicle

is not to be used for a period of more than one month.

- Never disconnect a terminal when the engine is running.

- Never charge a battery without first disconnecting the terminals.

- Close the sunroof before disconnecting the battery. If it does not

operate normally following re-connection of the battery, you must

re-initialise it by turning the control to the maximum tilt position and pressing

it for a few seconds.

- After every reconnection of the battery, switch on the ignition and wait

1 minute before starting to allow the electronic systems to be initialised. If

slight difficulties are experienced after this, please contact a PEUGEOT deal-

er.

17-02-2003

MAINTENANCE OF YOUR 406

FITTING AUDIO EQUIPMENT

(+ve) Rear right loud-speaker.

Your vehicle is equipped with certain

(-ve) Rear right loud-speaker.

factory-fitted audio equipment:

(+ve) Front right loud-speaker

- roof aerial,

and tweeter.

- coaxial aerial cable,

(-ve) Front right loud-speaker

- basic interference suppression,

and tweeter.

- supply to front speakers,

(+ve) Front left loud-speaker

- supply to rear speakers and

and tweeter.

tweeters,

(-ve) Front left loud-speaker

- two 8-way connectors.

and tweeter.

(+ve) Rear left loud-speaker.

(-ve) Rear left loud-speaker.

FITTING THE SPEAKERS

The factory-fitted equipment allows

you to fit:

Wiring positions

- 165 mm diameter speakers to the

and functions

front doors,

: Spare.

- 55 mm diameter tweeters to the

fascia,

: Do not use.

- special elliptical-shaped speakers

: Do not use.

at the rear of the saloon,

- 100 mm diameter speakers at the

: Do not use.

rear of the estate.

: Spare.

Contact your PEUGEOT dealer.

(+ve) Accessories.

(+ve) Permanent.

: Earth.

17-02-2003

MAINTENANCE OF YOUR 406

Special features of the

automatic gearbox

When towing with four wheels on the

ground, the following rules must be

obeyed:

- gear lever in position N,

- tow the vehicle at less than

30 m.p.h. (50 km/h) over a maxi-

mum distance of 30 miles (50 km).

- do not add oil to the gearbox.

TOWING YOUR VEHICLE

Without lifting (4 wheels on the road)

You should always use a tow bar.

The towing eye is inside the spare wheel.

From the front:

Lift the cover using the flat part of the towing eye.

Screw in the towing eye until it locks.

From the rear:

Unclip the cover by passing your hand behind the bumper and pushing.

Screw in the towing eye until it locks.

Lifting (2 wheels on the road only)

It is preferable to raise the vehicle by the wheels.

Never use the radiator crossmember.

17-02-2003

MAINTENANCE OF YOUR 406

TOWING A TRAILER,

Cooling: Towing a trailer on a slope

Tyres: Check the tyre pressures of

CARAVAN, BOAT ETC.

increases the temperature of the

the towing vehicle and the trailer,

coolant.

observing the recommended pres-

Only use original PEUGEOT tow

sures.

As the fan is electrically controlled,

bars that have been tested and

its cooling capacity is not dependent

approved from the design stage of

Brakes: Towing increases the braking

on the engine speed.

your vehicle.

distance.

On the contrary, use a high gear to

The tow bar must be fitted by a

lower the engine speed, and reduce

Lights: Check the electrical sig-

PEUGEOT dealer.

your speed.

nalling on the trailer.

Your vehicle is basically designed for

The maximum towing speed on a

transporting people and luggage but

long slope depends on the gradient

Side wind: Take into acount the

it may also be used for towing a

and the outside temperature.

increased sensitivity to side wind.

trailer.

For vehicles fitted with a direct injec-

tion petrol engine, after towing or dri-

Driving with a trailer subjects the

ving at high speed for a long period

towing vehicle to more significant

of time, the fan may operate for

stress and its driver must be particu-

approximately 6 minutes.

larly careful.

In all cases, pay attention to the

Air density decreases with altitude,

coolant temperature.

thus reducing engine performance.

If the warning light comes on, stop

The maximum towing load must

the vehicle and switch off the engine

be reduced by

10 % for every

as soon as possible.

1 000 metres of altitude.

Driving advice

Distribution of loads: Distribute the

load in the trailer so that the heaviest

items are as close as possible to the

axle and the nose weight approach-

es the maximum permitted without

exceeding it.

17-02-2003

MAINTENANCE OF YOUR 406

Removing the mat

When removing the mat on the dri-

ver's side, move the seat as far back

as possible and remove the fixings.

When refitting the mat, position it

and replace the fixings by turning

them a quarter of a turn.

FITTING ROOF BARS

Use accessories approved by Auto-

mobiles PEUGEOT and follow the

When fitting transverse roof bars to

manufacturer's fitting instructions.

the estate, ensure that they are posi-

tioned correctly.

The correct positions are shown by

marks on each of the longitudinal

bars.

Maximum authorised weight

on the roof rack

Saloon: 165 lbs. (75 kg)

Estate: 220 lbs. (100 kg)

17-02-2003

MAINTENANCE OF YOUR 406

FRONT POSITION

REAR POSITION

HEAVY DUTY LUGGAGE NET (Estate)

The heavy duty luggage net may be installed behind the front seats (in the front position) or behind the rear seats (in the

rear position)

Luggage net fixings in the front position

Luggage net fixings in the rear position

- Fold down the rear seats (see section on 'Rear seats,

- Remove the rear parcel shelf.

Estate').

- Open the corresponding top fixings.

- Detach the anchor points.

- Locate the ends of the metal bar in these fixings.

- Fix the two hooks of the inside straps of the net in the

stowing holes on the floor.

stowing holes provided on the frame brackets of the rear

- Tighten the two straps.

seats.

- Tighten the two straps.

Note: The stowing rings are located perpendicular to the

corresponding top fixings.

17-02-2003

MAINTENANCE OF YOUR 406

406 ACCESSORIES

For your PEUGEOT only use accessories and original parts approved by the manufacturer.

These accessories and parts are all adapted to your PEUGEOT, after being tested and approved for reliability and safety,

which PEUGEOT cannot guarantee for other products.

Awide choice of original accessories, approved by PEUGEOT, is available through the dealer network. They all carry the

PEUGEOT guarantee.

- Security

: Alarms, window engraving, wheel anti-theft devices, first aid kit etc.

– Protection

Covers compatible with side air bags, mats, door sill protector, styling strips.

– Communication

Telephone, satellite navigation, audio equipment, CD changer, speakers.

– Customising

Alloy wheels, wheel trims, spoiler, sports exhaust.

– Comfort

: Air conditioning, sun roofs*, storage facilities, portable refrigerator, luggage net, telephone

console, armrest, door sill protector, boot storage, door deflectors.

- Leisure pursuits

Tow bar, roof bars, carriers (for bicycles and skis), roof boxes, snow chains etc.

– Children

: Booster seats and child seats, side blinds, rear blinds.

– Maintenance products : Windscreen washer fluid, internal and external cleaning and maintenance products.

*As the fitting of a sun roof may require cutting of the roof strengthener, it is essential to use original PEUGEOT

products only.

17-02-2003

156

TECHNICAL DATA

PETROL ENGINES

MODELS:

Model codes

8B6FZ

8BRFN

8E6FZ

8ERFN

8F6FZ

8FRFN

ENGINES

1.8 Litre 16V

2 Litre 16V

Capacity (cm3)

1 749

1 997

Bore x stroke

82.7 x 81.4

85 x 88

Number of valves

Max. power: EU standard (KW)

100

Max. power at engine speed (r.p.m)

5 500

6 000

Max. torque: EU standard (Nm)

160

190

Max. torque at engine speed (r.p.m)

4 000

4 100

Fuel

Unleaded

Catalytic converter

Yes

Electronic injection

Yes

GEARBOX

Manual

Automatic

Manual

Automatic

(5-speed)

(4-speed)

(5-speed)

(4-speed)

CAPACITIES (in litres)

Engine (with filter replacement)

4.25

Gearbox - Final drive

1.9

17-02-2003

157

TECHNICAL DATA

PETROL ENGINES

MODELS:

Model codes

8BR6F

8BRLZ

8ER6F

8ERLZ

8FRLZ

ENGINES

2 Litre 16V

2 litre HPI

16V

Capacity (cm3)

1 997

Bore x stroke

85 x 88

Number of valves

Max. power: EU standard (KW)

100

103

Max. power at engine speed (r.p.m)

6 000

Max. torque: EU standard (Nm)

190

192

Max. torque at engine speed (r.p.m)

4 100

4 000

Fuel

Leaded

Unleaded

Catalytic converter

Yes

Electronic injection

Yes

GEARBOX

Manual

(5-speed)

CAPACITIES (in litres)

Engine (with filter replacement)

4.25

Gearbox - Final drive

1.9

17-02-2003

158

TECHNICAL DATA

PETROL ENGINES

MODELS:

Model codes

8B3FZ

8BXFX

8E3FZ

8EXFX

8F3FZ

ENGINES

2.2 Litre 16V

24V V6 Injection

Capacity (cm3)

2 230

2 946

Bore x stroke

86 x 96

87 x 82.6

Number of valves

Max. power: EU standard (KW)

116

152

Max. power at engine speed (r.p.m)

5 650

6 000

Max. torque: EU standard (Nm)

217

285

Max. torque at engine speed (r.p.m)

3 900

3 750

Fuel

Unleaded

Catalytic converter

Yes

Electronic injection

Yes

GEARBOX

Manual

Automatic

(5-speed)

(4-speed)

CAPACITIES (in litres)

Engine (with filter replacement)

4.25

4.75

Gearbox - Final drive

1.85

17-02-2003

159

TECHNICAL DATA

DIESEL ENGINES

MODELS:

Model codes

8BRHY

8BRHZ/S

8BRHS

8B4HX

8ERHY

8ERHZ/S

8ERHS

8E4HX

8FRHY

8FRHZ/S

8FRHS

8F4HX

ENGINES

Diesel Turbo

2 Litre HDI

2.2 litre 16V HDI

Capacity (cm3)

1 997

2 179

Bore x stroke

85 x 88

85 x 96

Number of valves

Max. power: EU standard (KW)

80/79

Max. power at engine speed (r.p.m)

4 000

Max. torque: EU standard (Nm)

205

250

314

Max. torque at engine speed (r.p.m)

1 900

1 750

2 000

Fuel

Diesel

Catalytic converter

Yes

Electronic injection

Electronic

Particulate emission filter (PEF)

Yes

GEARBOX

Manual

Automatic

Manual

(5-speed)

(4-speed)

(5-speed)

CAPACITIES (in litres)

Engine (with filter replacement)

4.5

Gearbox - Final drive

1.9

1.85

17-02-2003

Content .. 8 9 10 11 ..