Opel Insignia (2019 year). Manual - part 17

 

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Opel Insignia (2019 year). Manual - part 17

 

 

262

Vehicle care

Rear window

Grand Sport

Lift the wiper arm until it stays in the

raised position, press button to

disengage the wiper blade and

remove.
Attach the wiper blade slightly angled

to the wiper arm and push until it

engages.
Lower wiper arm carefully.

Sports Tourer, Country Tourer

Lift wiper arm. Disengage wiper blade

as shown in illustration and remove.
Attach the wiper blade slightly angled

to the wiper arm and push until it

engages.
Lower wiper arm carefully.

Bulb replacement

Switch off the ignition and switch off

the relevant switch or close the doors.
Only hold a new bulb at the base. Do

not touch the bulb glass with bare

hands.
Use only the same bulb type for

replacement.
Replace headlight bulbs from within

the engine compartment.

Bulb check

After a bulb replacement switch on

the ignition, operate and check the

lights.

Halogen headlights

Halogen headlights with separate

bulbs for low beam and high beam.

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Vehicle care

263

Low beam (1) outer bulb.
High beam (2) inner bulb.

Low beam (1)

1. Rotate the cap anticlockwise and

remove it.

2. Disengage bulb holder by

pressing the retainer to the front.

Withdraw the bulb holder from the

reflector housing.

3. Detach the bulb from the bulb

holder and replace the bulb.

4. Insert the bulb holder.
5. Fit the cap and rotate clockwise.

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264

Vehicle care

High beam (2)

1. Rotate the cap anticlockwise and

remove it.

2. Disengage bulb holder by

pressing the retainer to the front.

Withdraw the bulb holder from the

reflector housing.

3. Detach the bulb from the bulb

holder and replace the bulb.

4. Insert the bulb holder.
5. Fit the cap and rotate clockwise.

Front turn signal light

In case of defective LEDs, have them

replaced by a workshop.

Side light

In case of defective LEDs, have them

replaced by a workshop.

Daytime running light

In case of defective LEDs, have them

replaced by a workshop.

LED headlights

Headlights for low and high beam,

sidelights, daytime running lights and

turn signal lights are designed as

LEDs and cannot be changed.
Have lights repaired by a workshop in

case of failure.

Front fog lights

1. Grand Sport, Sports Tourer

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Vehicle care

265

Wrap a cloth around the tip of a flat

screwdriver to prevent paint

damage. Insert the screwdriver in

the recess at the edge of the

cover. Release the cover by

levering it out carefully.
Country Tourer

Undo the screw with a torx

screwdriver.

2. Grand Sport, Sports Tourer

Undo screw with the torx

screwdriver and remove the

faceplate.
Country Tourer

Wrap a cloth around the tip of the

flat screwdriver to prevent paint

damage. Lever out the faceplate

by inserting the screwdriver in the

recess and remove it.

3. Undo three screws with the torx

screwdriver and remove the light

assembly to the front.

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266

Vehicle care

4. Turn the bulb socket

anticlockwise and remove it from

the light assembly.

5. Disengage the plug connector by

pressing the retaining lug.

6. Remove and replace the bulb unit

and attach the plug connector.

Note that the bulb and the socket

are one unit and have to be

changed together.

7. Insert the bulb socket into the light

assembly by turning clockwise

and engage.

8. Mount the light assembly by

tightening the three screws.

9. Attach the faceplate and tighten

the screw.

10. Grand Sport, Sports Tourer

Attach and engage the cover.

Tail lights

Tail lights and brake lights are

designed as LEDs. In case of failure,

have LEDs replaced by a workshop.
Turn signal lights, rear fog lights and

reverse lights are designed for bulbs

and can be changed as follows.

Grand Sport

Light assembly in the body

1. Remove the cover on the

respective side.

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Vehicle care

267

2. Unscrew the two plastic securing

nuts from the inside by hand.

3. Carefully withdraw tail light

assembly from recess and

remove. Take care that the cable

duct remains in position.

4. Turn the turn signal light bulb

socket anticlockwise and remove

it from the light assembly.

5. Remove and replace the turn

signal light bulb.

6. Attach the bulb socket to the light

assembly.

7. Attach the light assembly to the

vehicle body and tighten the

securing nuts from the inside of

the load compartment. Attach

cover.

Light assembly in the tailgate

1. Release the cover in the tailgate

and remove it.

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268

Vehicle care

2. Unscrew the plastic securing nut

by hand.

3. Carefully withdraw the light

assembly from the recesses and

remove. Take care that the cable

duct remains in position.

4. Turn the bulb socket

anticlockwise and remove it from

the light assembly.
Rear fog light (1)
Reverse light (2)

5. Detach the bulb from the bulb

socket and replace the bulb.

Rear fog light

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Vehicle care

269

Reverse light

6. Insert the bulb socket into the tail

light assembly. Fit light assembly

on the tailgate and tighten the

screw from the inside. Attach

cover.

Sports Tourer, Country Tourer

Light assembly in the body

1. Open the covers with screwdriver.

Unscrew and remove both

screws.

2. Carefully withdraw tail light

assembly from recess and

remove. Take care that the cable

duct remains in position.

3. Turn the turn signal light bulb

socket anticlockwise and remove

it from the light assembly.

4. Detach the bulb from the bulb

socket and replace the turn signal

light bulb.

5. Attach the bulb socket to the light

assembly.

6. Attach the light assembly to the

vehicle body and tighten the

screws. Close covers.

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270

Vehicle care

Light assembly in the tailgate

1. Release the cover in the tailgate

and remove it.

2. Unscrew the plastic securing nut

by hand.

3. Carefully withdraw the light

assembly from the recesses and

remove. Take care that the cable

duct remains in position.

4. Turn the bulb socket

anticlockwise and remove it from

the light assembly.
Rear fog light (1)
Reverse light (2)

5. Detach the bulb from the bulb

socket and replace the bulb.

Rear fog light

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Vehicle care

271

Reverse light

6. Insert the bulb socket into the tail

light assembly. Fit light assembly

on the tailgate and tighten the

screw from the inside. Attach

cover.

Side turn lights

To replace bulb, remove lamp

housing:

1. Slide lamp to its left side and

remove with its right end.

2. Turn bulb holder anticlockwise

and remove from housing.

3. Pull bulb from bulb holder and

replace it.

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272

Vehicle care

4. Insert bulb holder and turn

clockwise.

5. Insert left end of the lamp, slide to

the left and insert right end.

Number plate light

The number plate light is designed as

LEDs and can not be changed. In

case of defective LEDs, have them

replaced by a workshop.

Interior lights

Courtesy light, reading lights

Have bulbs replaced by a workshop.

Load compartment light

Have bulbs replaced by a workshop.

Instrument panel

illumination

Have bulbs replaced by a workshop.

Electrical system

Fuses

Data on the replacement fuse must

match the data on the defective fuse.
There are three fuse boxes in the

vehicle:

● engine compartment
● instrument panel

Before replacing a fuse, turn off the

respective switch and the ignition.
A blown fuse can be recognised by its

melted wire.

Caution

Do not replace the fuse until the

cause of the fault has been

remedied.

Some functions are protected by

several fuses.
Fuses may also be inserted without

existence of a function.

Fuse extractor

A fuse extractor may be located in the

fuse box in the engine compartment.

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Vehicle care

273

Place the fuse extractor on the

various types of fuse from the top or

side, and withdraw fuse.

Engine compartment fuse

box

The fuse box is in the front left of the

engine compartment.
Disengage the cover and remove it.

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274

Vehicle care

No. Circuit
1

2

3

ABS

4

5

6

Tailgate

7

Fog light

8

Memory module

9

Heated windscreen

10 Seat lumbar
11 DC/DC battery
12 Heated rear window
13 Heated mirror
14 –
15 –
16 Front wiper
17 Power seat, passenger

No. Circuit
18 Sunblind
19 Power seat, driver
20 –
21 Sunroof
22 Rear wiper/Airbag
23 Adaptive forward lighting
24 –
25 –
26 Transmission control module
27 Ignition/Instrument panel
28 –
29 Rear view camera/Air vent
30 Malfunction indicator light/

Trailer

31 –
32 Camera
33 Seat heat front
34 Seat heat rear

No. Circuit
35 Damping/All-wheel drive
36 Fuel system
37 –
38 –
39 –
40 Steering wheel lock
41 –
42 –
43 Heated steering wheel
44 Headlight range adjustment
45 –
46 Engine control module
47 –
48 DC/DC converter/Air vent/E-

Boost

49 Rear door control module
50 –
51 –

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Vehicle care

275

No. Circuit
52 –
53 –
54 –
55 –
56 Starter
57 –
58 –
59 Left headlight (LED)
60 Cooling fan
61 –
62 –
63 –
64 –
65 Climate control
66 –
67 –
68 –

No. Circuit
69 Right high beam (Halogen)/

Right headlight (LED)

70 Left high beam (Halogen)
71 –
72 Starter
73 –
74 Transmission control module
75 Engine control module
76 Exhaust reduction system
77 –
78 Horn
79 Washer system
80 –
81 Engine control module
82 –
83 Ignition coil
84 Ignition coil
85 Powertrain

No. Circuit
86 –
87 Diesel fuel heating
88 Air shutter
89 –
90 –
91 –
92 After boil pump
93 Electronic key system
94 –
95 Coolant pump
96 Diesel fuel heating
97 –
98 –
99 Coolant pump

After having changed defective fuses,

close the fuse box cover and press

until it engages.
If the fuse box cover is not closed

correctly, malfunction may occur.

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276

Vehicle care

Instrument panel fuse box

In left-hand drive vehicles, the fuse

box is behind a cover in the

instrument panel.
Disengage cover at the side and

remove.

In right-hand drive vehicles, the fuse

box is located behind a cover in the

glovebox. Open the glovebox and

remove the cover.

No. Circuit
1

Left power window

2

Right power window

3

Body control module

4

Climate control fan

5

Body control module

6

Trailer provisions

7

Rear seat power folding

8

Body control module

9

Engine control module

10 Head-up display
11 NO

x

 reduction/Pipe heater

12 NO

x

 reduction/Soot sensor

13 AdBlue module
14 Heated steering wheel
15 Transmission control module
16 Amplifier
17 Alarm

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Vehicle care

277

No. Circuit
18 Body control module
19 AdBlue module
20 Body control module
21 Body control module
22 Body control module
23 Electric steering wheel lock
24 Airbag
25 Diagnostic connector
26 Power outlet load compartment
27 EBCM valve
28 Police provision
29 –
30 –
31 Steering wheel controls
32 Ignition switch
33 Climate control
34 Central gateway module

No. Circuit
35 AUX/USB connector
36 Wireless charger
37 Rear wiper
38 OnStar module
39 Display
40 Parking assist
41 Overhead console
42 Infotainment System

Vehicle tools

Tools

Vehicles with spare wheel

The jack with wheel wrench, the tools,

an extension bolt for securing a

damaged wheel and the towing eye

are placed in the tool box below the

spare wheel in the load compartment.

Spare wheel 3 290.

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