Content .. 1 2 3 ..

Nissan Almera Tino V10 (2001 year). Manual - part 2

SFA800

Transaxle side (T83, T86C & GI2300I)

NLAX0019S05

Install boot and new small boot band on drive shaft.

Cover drive shaft serration with tape so as not to damage boot
during installation.

SFA612

Install spider assembly securely, making sure the marks which
were made during disassembly are properly aligned.

Install new snap ring.

NAX005

Pack drive shaft with specified amount of grease.

Specified amount of grease:

Refer to AX-19, SDS

Install slide joint housing.

Set boot so that it does not swell and deform when its lenght
is “L

”:

Refer to AX-19, SDS

SFA395

Make sure that the boot is properly installed on the drive shaft
groove.
7.

Lock new larger and smaller boot bands securely with a suit-
able tool.

SFA618

Support Bearing

NLAX0019S04

Press bearing into retainer.

FRONT AXLE

Drive Shaft (Cont’d)

AX-17

SFA694

Press drive shaft into bearing.

SFA444B

Install snap ring.

Install new dust shield.

FRONT AXLE

Drive Shaft (Cont’d)

AX-18

Service Data and Specifications (SDS)

DRIVE SHAFT

=NLAX0020

NLAX0020S02

Joint type

Transaxle side

T83

GI2300I

D90

T86C

D90

Grease

Quality

39709-55E00

Joint type

Wheel side

B83

AC2300I

Z100

B90

Grease

Quality

Nissan genuine grease or equivalent

39209-01A00

Nissan genuine

grease or equiva-

lent

Grease
Capacity
g (oz)

Transaxle side

125 - 145

(4.41 - 5.11)

125.5 - 135.5

(4.42 - 4.77)

165 - 175

(5.82 - 6.17)

145 - 155

(5.11 - 5.47)

145 - 165

(5.11 - 5.82)

Wheel side

80 - 100

(2.82 - 3.53)

40 - 50

(1.41 - 1.76)

Cannot be disassembled *2

120 - 140

(4.41 - 4.94)

Boot length
mm (in)

Transaxle side “L

”

98 - 100

(3.86 - 3.94)*1

97 - 99 (3.82 - 3.90)*1

98 (3.86) *1

Wheel side “L

”

94 - 96

(3.70 - 3.78)*1

Cannot be disassembled *2

110 (4.33)

SFA961AA

SFA962A

*1: Fit boot to boot groove in bar shaft
*2: Z100 type joint assembly cannot be disassembled because a plastic boot and special boot band are used. Do not use other drive
shaft boots. If the boot or joint is damaged, replace the drive shaft assembly.

FRONT AXLE

Service Data and Specifications (SDS)

AX-19

DYNAMIC DAMPER (WHERE FITTED)

=NLAX0033

NLAX0033S01

Unit: mm (in)

Distance

“A”

178 - 184

(7.01 - 7.24)

375 - 381

(14.76 - 15.00)

172 - 178

(6.77 - 7.01)

190 -196

(7.48 - 7.72)

205 -215

(8.07 - 8.46)

205 - 215

(8.07 - 8.46)

“B”

70 (2.76)

64 (2.52)

70 (2.76)

SAX015

WHEEL BEARING (FRONT)

NLAX0021

Wheel bearing axial end play limit

mm (in)

0.05 (0.0020)

Wheel bearing lock nut tightening torque
N·m (kg-m, ft-lb)

255 - 333 (26 - 34, 188 - 245)

FRONT AXLE

Service Data and Specifications (SDS) (Cont’d)

AX-20

SBR686C

Precautions

PRECAUTIONS

NLAX0022

When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.

Use flare nut wrench when removing or installing brake
tubes.

After installing removed suspension parts, check wheel
alignment.

Do not jack up at the trailing arm and lateral link.

Always torque brake lines when installing.

Preparation

SPECIAL SERVICE TOOLS

NLAX0032

Tool number
Tool name

Description

KV40104710
Drift

NT474

Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.

ST3072000
Drift

NT115

Install ABS sensor rotor
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

COMMERCIAL SERVICE TOOLS

NLAX0024

Tool name

Description

1 Flare nut crowfoot
2 Torque wrench

NT360

Removing and installing brake piping
a: 10 mm (0.39 in)

REAR AXLE

Precautions

AX-21

Noise, Vibration and Harshness (NVH)
Troubleshooting

NLAX0025

Refer to “Noise, Vibration and Harshness (NVH) Troubleshooting”,
“FRONT AXLE”, AX-3.

SMA525A

On-vehicle Service

REAR AXLE PARTS

NLAX0026

Check axle and suspension parts for excessive play, wear or dam-
age.

Shake each rear wheel to check for excessive play.

SRA690A

REAR WHEEL BEARING

NLAX0027

Check axial end play.

Axial end play:

0.05 mm (0.0020 in)

Check that wheel hub bearings operate smoothly.

Check tightening torque of wheel bearing lock nut.

: 187 - 254 N·m (19 - 26 kg-m, 138 - 188 ft-lb)

Replace wheel bearing assembly if there is axial end play or
wheel bearing does not turn smoothly. Refer to “Wheel Hub”,
“REAR AXLE”, AX-23.

REAR AXLE

Noise, Vibration and Harshness (NVH) Troubleshooting

AX-22

Wheel Hub

COMPONENTS

NLAX0028

NAX001

Spindle

Baffle plate

ABS sensor rotor

Wheel hub bearing

Wheel bearing lock nut

Hub cap

ABS sensor

REMOVAL

NLAX0029

CAUTION:

Before removing the rear wheel hub assembly, disconnect
the ABS wheel sensor from the assembly. Then move it
away from the hub assembly. Failure to do so may result
in damage to the sensor wires and the sensor becoming
inoperative.

Wheel hub bearing does not require maintenance. If any of
the following symptoms are noted, replace wheel hub
bearing assembly.

Growling noise is emitted from wheel hub bearing dur-
ing operation.

Wheel hub bearing drags or turns roughly. This occurs
when turning hub by hand after bearing lock nut is tight-
ened to specified torque.

REAR AXLE

Wheel Hub

AX-23

SRA711A

Remove brake caliper assembly.

Remove wheel bearing lock nut.

Remove brake rotor (models with disk brake) or brake drum
(models with drum brakes).

Remove wheel hub bearing from spindle.

CAUTION:

Do not disconnect brake hose from caliper.

Suspend caliper assembly with wire so as not to stretch
brake hose.

Be careful not to depress brake pedal, or piston will pop
out.
Make sure brake hose is not twisted.

ARA082

Remove the sensor rotor using suitable puller, drift and bea
ring replacer.

SAX014

INSTALLATION

NLAX0030

With vehicles equipped with ABS, press-fit ABS sensor rotor
into wheel hub bearing using a drift.
Do not reuse ABS sensor rotor. When installing, replace it
with a new one.

SRA734AB

Press-fit ABS sensor rotor as far as the location shown in fig-
ure at left.

Height “h”:

12.5 - 13.5 mm (0.492 - 0.531 in)

REAR AXLE

Wheel Hub (Cont’d)

AX-24

SRA712A

Install wheel hub bearing.

Tighten wheel bearing lock nut.
Before tightening, apply oil to threaded portion of rear spindle.
Do not reuse wheel bearing lock nut.

: 187 - 254 N·m (19 - 26 kg-m, 138 - 188 ft-lb)

Check that wheel bearings operate smoothly.

SRA737A

Check wheel hub bearing axial end play.

Axial end play:

0.05 mm (0.0020 in)

SFA599B

Clinch two places of lock nut.

SRA738A

Install hub cap using a suitable tool.
Do not reuse hub cap. When installing, replace it with a
new one.

REAR AXLE

Wheel Hub (Cont’d)

AX-25

Service Data and Specifications (SDS)

WHEEL BEARING (REAR)

=NLAX0031

Wheel bearing axial end play

mm (in)

0.05 (0.0020)

Wheel bearing lock nut tightening torque

N·m (kg-m, ft-lb)

187 - 254 (19 - 26, 138 - 188)

REAR AXLE

Service Data and Specifications (SDS)

AX-26

AUTOMATIC TRANSAXLE

SECTION

CONTENTS

EURO-OBD

TROUBLE DIAGNOSIS - INDEX

....................................4

Alphabetical & P No. Index for DTC ...........................4

PRECAUTIONS

...............................................................6

Precautions for Supplemental Restraint System
(SRS)

......................................................6

Precautions for On Board Diagnostic (EURO-
OBD) System of CVT and Engine...............................6
Precautions ..................................................................6
Service Notice or Precautions .....................................7
Wiring Diagrams and Trouble Diagnoses....................8

PREPARATION

...............................................................9

Special Service Tools ..................................................9

CVT FLUID

.....................................................................10

Checking CVT Fluid...................................................10
Changing CVT Fluid .................................................. 11

OVERALL SYSTEM

......................................................12

CVT Electrical Parts Location....................................12
Circuit Diagram ..........................................................13
Cross-sectional View - RE0F06A ..............................14
Control System ..........................................................15

EURO-OBD

ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION

...............................................................18

Introduction ................................................................18
EURO-OBD Function for CVT System......................18
EURO-OBD Diagnostic Trouble Code (DTC)............18
Malfunction Indicator (MI) ..........................................21
CONSULT-II ...............................................................21

EXCEPT FOR EURO-OBD

ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION

...............................................................31

CONSULT-II ...............................................................31
Diagnostic Procedure Without CONSULT-II..............35

EURO-OBD

TROUBLE DIAGNOSIS - INTRODUCTION

..................41

Introduction ................................................................41
Work Flow..................................................................44

EXCEPT FOR EURO-OBD

TROUBLE DIAGNOSIS - INTRODUCTION

..................46

Introduction ................................................................46
Work Flow..................................................................49

TROUBLE DIAGNOSIS - BASIC INSPECTION

...........51

CVT Fluid Check .......................................................51
Stall Test ....................................................................51
Line Pressure Test.....................................................52
Road Test...................................................................53

TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION

...............................................................58

TCM Terminals and Reference Value........................58

TROUBLE DIAGNOSIS FOR POWER SUPPLY

..........62

Wiring Diagram - AT - MAIN......................................62
TCM Terminals and Reference Value........................64
Diagnostic Procedure ................................................65

EURO-OBD

DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH

.........................................................................66

Description .................................................................66
Wiring Diagram - AT - PNP/SW.................................68
Diagnostic Procedure ................................................70
Component Inspection...............................................72

DTC P0710 CVT FLUID TEMPERATURE SENSOR
CIRCUIT

.........................................................................73

Description .................................................................73

Wiring Diagram - AT - FTS ........................................75
Diagnostic Procedure ................................................77

DTC P0715 PRIMARY SPEED SENSOR

.....................79

Description .................................................................79
Wiring Diagram - AT - PSSA/T ..................................80
Diagnostic Procedure ................................................82
Component Inspection...............................................83

DTC P0720 VEHICLE SPEED SENSOR
(SECONDARY SPEED SENSOR)

................................84

Description .................................................................84
Wiring Diagram - AT - VSSA/T ..................................86
Diagnostic Procedure ................................................88
Component Inspection...............................................89

DTC P0725 ENGINE SPEED SIGNAL

.........................90

Description .................................................................90
Wiring Diagram - AT - ENGSS ..................................91
Diagnostic Procedure ................................................92

DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE

........................................................94

Description .................................................................94
Wiring Diagram - AT - TCV........................................96
Diagnostic Procedure ................................................97
Component Inspection...............................................98

DTC P0745 LINE PRESSURE SOLENOID VALVE

.....99

Description .................................................................99
Wiring Diagram - AT - LPSV....................................101
Diagnostic Procedure ..............................................102
Component Inspection.............................................103

DTC P1705 THROTTLE POSITION SENSOR

...........104

Description ...............................................................104
Wiring Diagram - AT - TPS......................................106
Diagnostic Procedure ..............................................108
Component Inspection............................................. 111

DTC P1777 STEP MOTOR - CIRCUIT

....................... 112

Description ............................................................... 112
Wiring Diagram - AT - STM ..................................... 114
Diagnostic Procedure .............................................. 115
Component Inspection............................................. 116

DTC P1778 STEP MOTOR - FUNCTION

................... 117

Description ............................................................... 117
Diagnostic Procedure .............................................. 118

DTC P1791 LINE PRESSURE SENSOR

.................... 119

Description ............................................................... 119
Wiring Diagram - AT - LPS ......................................121
Diagnostic Procedure ..............................................123
Component Inspection.............................................124

CVT SAFE FUNCTION

................................................125

Description ...............................................................125
Diagnostic Procedure ..............................................125

EXCEPT FOR EURO-OBD

VEHICLE SPEED SENSOR CVT (SECONDARY
SPEED SENSOR)

........................................................126

Description ...............................................................126
Wiring Diagram - AT - VSSA/T ................................128
Diagnostic Procedure ..............................................130

PRIMARY SPEED SENSOR

.......................................132

Description ...............................................................132
Wiring Diagram - AT - VSSMTR..............................134
Diagnostic Procedure ..............................................136

THROTTLE POSITION SENSOR

................................137

Description ...............................................................137
Wiring Diagram - AT - TPS......................................139
Diagnostic Procedure ..............................................141
Component Inspection.............................................145

STEPPING MOTOR - CIRCUIT

...................................146

Description ...............................................................146
Wiring Diagram - AT - STM .....................................147
Diagnostic Procedure ..............................................148
Component Inspection.............................................149

STEP MOTOR - FUNCTION

.......................................150

Description ...............................................................150
Diagnostic Procedure ..............................................150

LINE PRESSURE SENSOR

........................................151

Description ...............................................................151
Wiring Diagram - AT - LPS ......................................153
Diagnostic Procedure ..............................................155
Component Inspection.............................................156

LINE PRESSURE SOLENOID VALVE

.......................157

Description ...............................................................157
Wiring Diagram - AT - LPSV....................................159
Diagnostic Procedure ..............................................160
Component Inspection.............................................163

TORQUE CONVERTER CLUTCH SOLENOID
VALVE

..........................................................................164

Description ...............................................................164
Wiring Diagram - AT - TCV......................................166
Diagnostic Procedure ..............................................167
Component Inspection.............................................169

CVT FLUID TEMPERATURE SENSOR CIRCUIT

......170

Description ...............................................................170
Wiring Diagram - AT - FTS ......................................172
Diagnostic Procedure ..............................................174

ENGINE SPEED SIGNAL

............................................176

Description ...............................................................176
Wiring Diagram - AT - ENGSS ................................177
Diagnostic Procedure ..............................................178

CONTROL UNIT (RAM), CONTROL UNIT (ROM)

.....180

Description ...............................................................180
Diagnostic Procedure ..............................................181

CONTENTS

(Cont’d)

AT-2

CONTROL UNIT (EEPROM)

.......................................182

Description ...............................................................182
Diagnostic Procedure ..............................................183

TROUBLE DIAGNOSES FOR NON-DETECTABLE
ITEMS

...........................................................................184

PNP Switch, Stop Lamp Switch and Throttle
Position Switch ........................................................184
Diagnostic Procedure ..............................................184
Wiring Diagram - AT - NONDTC .............................188

TROUBLE DIAGNOSES FOR SYMPTOMS

...............192

SPORT Indicator Lamp Does Not Come On ..........192

A/T SHIFT LOCK SYSTEM

.........................................195

Description ...............................................................195
Shift Lock System Electrical Parts Location............195
Wiring Diagram - SHIFT -........................................196
Diagnostic Procedure ..............................................198

KEY INTERLOCK CABLE

..........................................202

Components.............................................................202
Removal...................................................................202
Installation................................................................203

ON-VEHICLE SERVICE

..............................................204

Control Cable Adjustment........................................204
Park/Neutral Position (PNP) Switch Adjustment .....204
Differential Side Oil Seal Replacement ...................204

REMOVAL AND INSTALLATION

...............................206

Removal...................................................................206
Inspection.................................................................206
Installation................................................................207
Air Breather Hose ....................................................208
CVT Fluid Cooler .....................................................208
Components.............................................................209

SERVICE DATA AND SPECIFICATIONS (SDS)

.......210

General Specifications.............................................210
Stall Revolution........................................................210
Line Pressure...........................................................210
Removal and Installation .........................................210
A/T Fluid Temperature Sensor.................................210
Solenoid Valves .......................................................210
Dropping Resistor ....................................................210

CONTENTS

(Cont’d)

AT-3

Alphabetical & P No. Index for DTC

NLAT0001

ALPHABETICAL INDEX FOR DTC

NLAT0001S01

Check if the vehicle is a model with Euro-OBD system or not by the
“Type approval number” on the identification plate. Refer to GI
section, “IDENTIFICATION PLATE”.

Type approval number

Model

Available

With Euro-OBD system

Not available (blank)

Without Euro-OBD system

Items

(CONSULT-II screen terms)

DTC

Reference page

ECM*1

CONSULT-II

GST*2

ATF TEMP SEN/CIRC

0710

P0710

AT-73

ENG SPEED SIG

0725

P0725

AT-90

LINE PRESSURE SEN

1791

P1791

AT-119

L/PRESS SOL/CIRC

0745

P0745

AT-99

PNP SW/CIRC

0705

P0705

AT-66

PRI SPEED SIG/CIRC

0715

P0715

AT-79

STEP MOTOR/CIRC

1777

P1777

AT-112

STEP MOTOR/FNCTN

1778

P1778

AT-117

TP SEN/CIRC A/T*3

1705

P1705

AT-104

TCC SOLENOID/CIRC

0740

P0740

AT-94

VEH SPD SEN/CIR A/T

0720

P0720

AT-84

*1: In Diagnostic Test Mode II (Self-diagnostic results), these numbers are controlled by NISSAN.
*2: These numbers are prescribed by ISO15031-6.
*3: When the fail-safe operation occurs, the MI illuminates.

TROUBLE DIAGNOSIS — INDEX

EURO-OBD

Alphabetical & P No. Index for DTC

AT-4

P NO. INDEX FOR DTC

=NLAT0001S02

Check if the vehicle is a model with Euro-OBD system or not by the
“Type approval number” on the identification plate. Refer to GI
section, “IDENTIFICATION PLATE”.

Type approval number

Model

Available

With Euro-OBD system

Not available (blank)

Without Euro-OBD system

DTC

Items

(CONSULT-II screen terms)

Reference page

CONSULT-II

GST*2

ECM*1

P0705

0705

PNP SW/CIRC

AT-66

P0710

0710

ATF TEMP SEN/CIRC

AT-73

P0715

0715

PRI SPEED SIG/CIRC

AT-79

P0720

0720

VEH SPD SEN/CIR AT

AT-84

P0725

0725

ENG SPEED SIG

AT-90

P0740

0740

TCC SOLENOID/CIRC

AT-94

P0745

0745

L/PRESS SOL/CIRC

AT-99

P1705

1705

TP SEN/CIRC A/T*3

AT-104

P1777

1777

STEP MOTOR/CIRC

AT-112

P1778

1778

STEP MOTOR/FNCTN

AT-117

P1791

1791

LINE PRESSURE SEN

AT-119

TROUBLE DIAGNOSIS — INDEX

EURO-OBD

Alphabetical & P No. Index for DTC (Cont’d)

AT-5

Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT
PRE-TENSIONER”

NLAT0002

The Supplemental Restraint System “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a seat
belt, help to reduce the risk or severity of injury to the driver and front passenger in a frontal collision. The
Supplemental Restraint System consists of air bag modules (located in the center of the steering wheel and
on the instrument panel on the passenger side), seat belt pre-tensioners, a diagnosis sensor unit, warning
lamp, wiring harness and spiral cable.
In addition to the supplemental air bag modules for a frontal collision, the supplemental side air bag used along
with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side col-
lision. The supplemental side air bag consists of air bag modules (located in the outer side of front seats),
satellite sensor, diagnosis sensor unit (one of components of supplemental air bags for a frontal collision),
wiring harness, warning lamp (one of components of supplemental air bags for a frontal collision). Information
necessary to service the system safely is included in the RS section of this Service Manual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified with yellow harness connector (and with
yellow harness protector or yellow insulation tape before the harness connectors).

Precautions for On Board Diagnostic (EURO-
OBD) System of CVT and Engine

NLAT0198

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MI) to warn the
driver of a malfunction causing emission deterioration.

CAUTION:

Be sure to turn the ignition switch “OFF” and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MI to light up.

Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

Be sure to route and secure the harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MI to light up due to a short circuit.

Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to a malfunction of the EGR system or fuel injection system, etc.

Be sure to erase the unnecessary malfunction information (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.

SEF289H

Precautions

NLAT0003

Before connecting or disconnecting the TCM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
TCM. Because battery voltage is applied to TCM even if
ignition switch is turned off.

PRECAUTIONS

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”

AT-6

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