Nissan Pathfinder (2008 year). Manual - part 622

 

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Nissan Pathfinder (2008 year). Manual - part 622

 

 

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VENTILATION, HEATER & AIR CONDITIONER

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SECTION 

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CONTENTS

VENTILATION SYSTEM

PRECAUTION ...............................................

2

PRECAUTIONS ...................................................

2

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

2

Precaution for Working with HFC-134a (R-134a) ......

2

Precaution for Procedure without Cowl Top Cover 

......

3

PREPARATION ............................................

4

PREPARATION ...................................................

4

Commercial Service Tool  ..........................................

4

FUNCTION DIAGNOSIS ...............................

5

IN-CABIN MICROFILTER  ...................................

5

Description ................................................................

5

ON-VEHICLE MAINTENANCE .....................

6

IN-CABIN MICROFILTER  ...................................

6

Removal and Installation ...........................................

6

ON-VEHICLE REPAIR ..................................

8

CONTROL UNIT ..................................................

8

Removal and Installation ...........................................

8

IN-VEHICLE SENSOR  .......................................

10

Removal and Installation .........................................

10

OPTICAL SENSOR  ............................................

11

Removal and Installation .........................................

11

INTAKE SENSOR  ..............................................

12

Removal and Installation .........................................

12

BLOWER MOTOR ..............................................

13

Component ..............................................................

13

Removal and Installation  .........................................

13

VARIABLE BLOWER CONTROL .....................

15

Removal and Installation  .........................................

15

REAR BLOWER MOTOR RESISTOR ..............

16

Removal and Installation  .........................................

16

HEATER & COOLING UNIT ASSEMBLY  ........

17

Component ..............................................................

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Removal and Installation  .........................................

18

EVAPORATOR .................................................

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Removal and Installation for Front Evaporator  ........

21

Removal and Installation for Rear Evaporator .........

22

EXPANSION VALVE .........................................

24

Removal and Installation for Rear Expansion 
Valve ........................................................................

24

HEATER CORE .................................................

25

Component ..............................................................

25

Removal and Installation  .........................................

26

INTAKE DOOR MOTOR  ...................................

27

Removal and Installation  .........................................

27

MODE DOOR MOTOR ......................................

28

Removal and Installation  .........................................

28

AIR MIX DOOR MOTOR  ...................................

29

Component ..............................................................

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Removal and Installation  .........................................

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DUCTS AND GRILLES  .....................................

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Component ..............................................................

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Removal and Installation  .........................................

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VTL-2

< PRECAUTION >

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000001672944

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.

Precaution for Working with HFC-134a (R-134a)

INFOID:0000000001672945

WARNING:

• CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants

are mixed compressor failure is likely to occur. Refer to 

HA-3, "Contaminated Refrigerant"

. To deter-

mine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use refrigerant recovery/recy-
cling equipment and refrigerant identifier.

• Use only specified oil for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) components. If

oil other than that specified is used, compressor failure is likely to occur.

• The specified HFC-134a (R-134a) oil rapidly absorbs moisture from the atmosphere. The following

handling precautions must be observed:

- When removing refrigerant components from a vehicle, immediately cap (seal) the component to

minimize the entry of moisture from the atmosphere.

- When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just

before connecting the components. Connect all refrigerant loop components as quickly as possible
to minimize the entry of moisture into system.

- Only use the specified oil from a sealed container. Immediately reseal containers of oil. Without

proper sealing, oil will become moisture saturated and should not be used.

- Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irritate eyes, nose and throat.

Remove HFC-134a (R-134a) from the A/C system using certified service equipment meeting require-
ments of SAE J2210 [HFC-134a (R-134a) recycling equipment], or SAE J2209 [HFC-134a (R-134a)
recovery equipment]. If accidental system discharge occurs, ventilate work area before resuming
service. Additional health and safety information may be obtained from refrigerant and oil manufac-
turers.

- Do not allow the refrigerant oil to come in contact with styrofoam parts. Damage may result.

PRECAUTIONS

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< PRECAUTION >

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Precaution for Procedure without Cowl Top Cover

INFOID:0000000001672947

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

PIIB3706J

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< PREPARATION >

PREPARATION

PREPARATION

PREPARATION

Commercial Service Tool

INFOID:0000000001672948

Tool name

Description

Power tool

Loosening bolts and nuts

PBIC0190E

IN-CABIN MICROFILTER

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< FUNCTION DIAGNOSIS >

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FUNCTION DIAGNOSIS

IN-CABIN MICROFILTER

Description

INFOID:0000000001672949

FUNCTION

The air inside the passenger compartment is filtered by the in-cabin
microfilters when the heater or A/C controls are set on either the
recirculation or fresh mode. The two in-cabin microfilters are located
in the front heater and cooling unit assembly. The rear heater and
cooling unit assembly only draws in air from the passenger compart-
ment to recirculate into the passenger compartment, so the rear
heater and cooling unit assembly is not equipped with in-cabin
microfilters.

REPLACEMENT TIMING

Replacement of the two in-cabin microfilters is recommended on a regular interval depending on the driving
conditions. Refer to 

MA-6, "Introduction of Periodic Maintenance"

It may also be necessary to replace the two

in-cabin microfilters as part of a component replacement if the in-cabin microfilters are damaged.

LJIA0012E

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< ON-VEHICLE MAINTENANCE >

IN-CABIN MICROFILTER

ON-VEHICLE MAINTENANCE

IN-CABIN MICROFILTER

Removal and Installation

INFOID:0000000001672951

REPLACEMENT TIMING

Replacement of the two in-cabin microfilters is recommended on a regular interval depending on the driving
conditions. Refer to 

MA-6, "Introduction of Periodic Maintenance"

It may also be necessary to replace the two

in-cabin microfilters as part of a component replacement if the in-cabin microfilters are damaged.

REPLACEMENT PROCEDURE

1.

Open the lower glove box and press in on the sides so that it will
open completely allowing it to hang by the cord.

2.

Remove the screw and remove the in-cabin microfilter cover.

3.

Remove the in-cabin microfilters from the front heater and cool-
ing unit housing.

4.

Insert the first new in-cabin microfilter into the front heater and
cooling unit housing and slide it over to the right. Insert the sec-
ond new in-cabin microfilter into the front heater and cooling unit
housing.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arrow should face the rear of the
vehicle. The arrows should point downward.

5.

Install the in-cabin microfilter cover.

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IN-CABIN MICROFILTER

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< ON-VEHICLE MAINTENANCE >

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6.

Close the lower glove box completely.

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< ON-VEHICLE REPAIR >

CONTROL UNIT

ON-VEHICLE REPAIR

CONTROL UNIT

Removal and Installation

INFOID:0000000001683802

A/C and AV SWITCH ASSEMBLY

Removal and Installation

The front A/C switch is integrated into the A/C and AV switch assembly in cluster lid C in the instrument panel.
Refer to 

AV-134, "Removal and Installation"

.

A/C AUTO AMP.

Removal

1.

Remove the display unit. Refer to 

AV-136, "Removal and Installation"

.

2.

Remove the four A/C auto amp. screws (A) and remove the A/C
auto amp. (1) from the back of the display unit (2).

Installation

Installation is in the reverse order of removal.

REAR AIR CONTROL (FRONT)

Removal

1.

Remove the front roof console finisher from the front roof console. Refer to 

INT-16, "Removal and Installa-

tion"

.

2.

Remove the four rear air control (front) screws (A), disconnect
the rear air control (front) connector and remove the rear air
control (front) (1) from the front roof console.

Installation

Installation is in the reverse order of removal.

REAR AIR CONTROL (REAR)

Removal

1.

Remove the rear finisher assembly from the center console. Refer to 

IP-10, "Exploded View"

.

ALIIA0134ZZ

ALIIA0135ZZ

 

 

 

 

 

 

 

Content      ..     620      621      622      623     ..