Qashqai J11. Transaxle & Transmission - part 40

 

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Qashqai J11. Transaxle & Transmission - part 40

 

 

TM-626

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

TCM

4.

Remove the ECM bracket mounting bolts (

) and remove ECM

bracket from the vehicle.

5.

Remove the TCM mounting nuts and remove TCM from bracket.

INSTALLATION

Installation is in the reverse order of removal.

Adjustment

INFOID:0000000010245684

ADJUSTMENT AFTER INSTALLATION

When replacing TCM, perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to 

TM-500, "Work

Procedure"

.

JSDIA5386ZZ

AIR BREATHER HOSE

TM-627

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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AIR BREATHER HOSE

Exploded View

INFOID:0000000010245685

Removal and Installation

INFOID:0000000010245686

REMOVAL

1.

Remove the air duct (inlet), air cleaner cases assembly with mass air flow sensor, and air duct assembly.
Refer to 

EM-380, "Removal and Installation"

.

2.

Remove air breather hose.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Never bend the air breather hose to prevent damage to the hose.
• Insert air breather hose to the end of air breather.
• Insert air breather hose 

 to air breather tube 

 all the way to

the curve of the tube.

• Insert air breather hose to air breather tube so that the paint

mark 

 is facing upward.

Air breather hose cap

Air breather hose

Breather tube

Transaxle assembly

JSDIA5220ZZ

JSDIA5387ZZ

TM-628

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

G SENSOR

G SENSOR

Exploded View

INFOID:0000000010249395

Removal and Installation

INFOID:0000000010249396

CAUTION:

• Never drop or strike G sensor, because it has little tolerance for impact.
• Never use a power tool to avoid impact.

REMOVAL

1.

Turn ignition switch OFF.

2.

Remove center console. Refer to 

IP-19, "Removal and Installation"

.

3.

Disconnect G sensor harness connector.

4.

Remove G sensor mounting nuts and remove G sensor.

INSTALLATION

Installation is the reverse order of removal.

Adjustment

INFOID:0000000010249397

ADJUSTMENT AFTER INSTALLATION

Perform “CALIBRATION OF G SENSOR”. Refer to 

TM-506, "Work Procedure"

.

G sensor

: Vehicle front

: N·m (kg-m, in-lb)

JSDIA5228GB

OIL PAN

TM-629

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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OIL PAN

Exploded View

INFOID:0000000010245687

COMPONENT PARTS LOCATION

Removal and Installation

INFOID:0000000010245688

REMOVAL

1.

Remove drain plug 

 from oil pan and then drain the CVT fluid.

Transaxle assembly

Oil pan gasket

Oil pan

Drain plug

Drain plug gasket

Magnet

Overflow plug

O-ring

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA4194GB

JSDIA5205ZZ

TM-630

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

OIL PAN

2.

Remove drain plug gasket 

.

3.

Remove oil pan bolts (

).

4.

Remove oil pan from transaxle case.

5.

Remove oil pan gasket 

 from oil pan.

6.

Remove magnets 

 from oil pan.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse oil pan gasket.
• Never reuse drain plug gasket.
• Never reuse O-ring.
• Completely clean the iron powder from the magnet area of oil pan and the magnets.
• Install the oil pan to the transaxle case with the following procedure.
1.

Install the oil pan gasket to the oil pan.

CAUTION:

JSDIA5206ZZ

: Vehicle front

JSDIA5207ZZ

JSDIA5208ZZ

JSDIA5209ZZ

OIL PAN

TM-631

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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Completely wipe out any moisture, oil, and old gasket from the oil pan gasket surface and bolt
hole of oil pan and transaxle case.

2.

Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolt.

3.

Tighten the oil pan bolts in the order shown to the specified
torque.

4.

Tighten the oil pan bolts again clockwise from (1) shown to the
specified torque.

• Fill with CVT fluid after installation. Refer to 

TM-613, "Replace-

ment"

.

Inspection

INFOID:0000000010245689

INSPECTION AFTER REMOVAL

Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

: Vehicle front

JSDIA5211ZZ

TM-632

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

INPUT SPEED SENSOR

INPUT SPEED SENSOR

Exploded View

INFOID:0000000010245690

Removal and Installation

INFOID:0000000010245691

REMOVAL

1.

Turn ignition switch OFF.

2.

Remove the battery. Refer to 

PG-155, "Removal and Installation"

.

3.

Remove the ECM (TCM) bracket and ECM (TCM). Refer to 

TM-625, "Removal and Installation"

.

4.

Remove the battery mounting bracket assembly and battery mounting bracket. Refer to 

PG-154,

"Exploded View"

.

5.

Remove the harness bracket mounting nuts (

) and remove

the harness bracket 

 from the vehicle.

6.

Remove the CVT fluid cooler hose A and CVT fluid cooler hose
B. Refer to 

TM-642, "Exploded View"

7.

Remove the engine undercover.

8.

Remove the CVT water hose A and CVT water hose B. Refer to

TM-640, "Removal and Installation"

9.

Disconnect the input speed sensor harness connector. 

10. Remove the input speed sensor mounting bolt and remove the

input speed sensor.

Transaxle assembly

O-ring

Input speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA5131GB

JSDIA5410ZZ

INPUT SPEED SENSOR

TM-633

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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11. Remove the O-ring 

 from the input speed sensor.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to the O-ring.

Inspection and Adjustment

INFOID:0000000010245692

INSPECTION AFTER INSTALLATION

Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

JSDIA5196ZZ

TM-634

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

PRIMARY SPEED SENSOR

PRIMARY SPEED SENSOR

Exploded View

INFOID:0000000010245693

Removal and Installation

INFOID:0000000010245694

REMOVAL

1.

Turn ignition switch OFF.

2.

Remove the Hoodledge splashguard (LH). Refer to 

EXT-31, "Exploded View"

.

3.

Disconnect the primary speed harness connector. 

4.

Remove the primary speed sensor mounting bolt and remove the primary speed sensor.

5.

Remove the O-ring 

 from the primary speed sensor.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to the O-ring.

Inspection and Adjustment

INFOID:0000000010245695

INSPECTION AFTER INSTALLATION

Transaxle assembly

Primary speed sensor

O-ring

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA5132GB

JSDIA5199ZZ

PRIMARY SPEED SENSOR

TM-635

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

TM-636

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

OUTPUT SPEED SENSOR

OUTPUT SPEED SENSOR

Exploded View

INFOID:0000000010245696

Removal and Installation

INFOID:0000000010245697

REMOVAL

1.

Turn ignition switch OFF.

2.

Remove the Hoodledge splashguard (LH). Refer to 

EXT-31, "Exploded View"

.

3.

Disconnect the output speed sensor harness connector. 

4.

Remove the output speed sensor mounting bolt and remove the output speed sensor.

5.

Remove the O-ring 

 from the output speed sensor.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to the O-ring.

Inspection and Adjustment

INFOID:0000000010245698

INSPECTION AFTER INSTALLATION

Transaxle assembly

Output speed sensor

O-ring

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA5133GB

JSDIA5199ZZ

OUTPUT SPEED SENSOR

TM-637

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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Start the engine and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

TM-638

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

DIFFERENTIAL SIDE OIL SEAL

DIFFERENTIAL SIDE OIL SEAL

Exploded View

INFOID:0000000010245699

Removal and Installation

INFOID:0000000010245700

REMOVAL

NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

1.

Remove front drive shaft. Refer to 

FAX-22, "Removal and Installation (LH)"

FAX-26, "Removal and Instal-

lation (RH)"

.

2.

Remove differential side oil seal 

 using an oil seal remover

(commercial service tool) (A).

CAUTION:

Be careful not to scratch transaxle case and converter
housing.

INSTALLATION

Note the followings and installation is in the reverse order of removal.

CAUTION:

• Never reuse differential side oil seal.
• Apply CVT fluid to differential side oil seals.
• When inserting the drive shaft, be sure to use Tool.

Transaxle assembly

Differential side oil seal (left side)

Differential side oil seal (right side)

: Always replace after every disassembly.

: Apply CVT fluid

JSDIA3729GB

JPDIA0118ZZ

Tool number

: KV38107900

DIFFERENTIAL SIDE OIL SEAL

TM-639

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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Install each differential side oil seal evenly using Tool so that differ-
ential side oil seal protrudes by the dimension (C) and (D) respect-
fully.

NOTE:

The reference is the installation direction of the differential side oil seal.

Drift to be used:

Inspection and Adjustment

INFOID:0000000010245701

INSPECTION AFTER INSTALLATION

Drive the vehicle and check visually that there is no leakage of CVT fluid.

ADJUSTMENT AFTER INSTALLATION

Adjust the CVT fluid level. Refer to 

TM-615, "Adjustment"

.

: Differential side oil seal (left side)

: Differential side oil seal (right side)

ALDIA0400ZZ

Dimension (C)

:Height difference from case end surface is within 1.8 

±

 0.5 mm (0.071 

±

 

0.020 in).

Dimension (D)

:Height difference from case end surface is within 2.2 

±

 0.5 mm (0.087 

±

 

0.020 in).

Location

Commercial Service Tools

Transaxle case side

Commercial service tool with outer dia. 56 mm (2.20 in) and in-
ner dia. 50 mm (1.97 in)

Converter housing side

TM-640

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

WATER HOSE

WATER HOSE

Exploded View

INFOID:0000000010248018

Removal and Installation

INFOID:0000000010248019

REMOVAL

WARNING:

Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.

CAUTION:

Perform when the engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.

1.

Remove the battery. Refer to 

PG-155, "Removal and Installation"

.

2.

Remove the ECM (TCM) bracket and ECM (TCM). Refer to 

TM-625, "Removal and Installation"

.

3.

Remove the battery mounting bracket assembly and battery mounting bracket. Refer to 

PG-154,

"Exploded View"

.

4.

Remove the harness bracket mounting nuts (

) and remove

the harness bracket 

 from the vehicle.

5.

Remove the engine undercover.

6.

Release hose clamps and remove CVT water hose.

CAUTION:

Do not reuse hose clamps.

INSTALLATION

Installation is in the reverse order of removal.

Hose clamp

Water hose A

Radiator hose assembly

Water hose B

CVT oil warmer

Transaxle assembly

: Always replace after every disassembly.

JSDIA5221ZZ

JSDIA5410ZZ

WATER HOSE

TM-641

< REMOVAL AND INSTALLATION >

[CVT: RE0F10G]

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CAUTION:

Do not reuse hose clamps.

• Refer to the followings when installing hose clamp.

CAUTION:

• Hose clamp should not interfere with the bulge of tube.

Inspection

INFOID:0000000010248020

INSPECTION AFTER INSTALLATION

Start and warm up the engine. Visually check that there is no leakage of engine coolant and CVT fluid.

Hose 

Installation side tube 

Direction of paint mark

Hose insertion depth “L”

Water hose A

CVT oil warmer

Frontward

: End reaches the 2-stage 

bulge.

Radiator hose assembly

Frontward

: Hose end reaches the end 

of radiator hose assembly tube.

Water hose B

CVT oil warmer

Upward

: End reaches the 2-stage 

bulge.

Radiator hose assembly

Frontward

: Hose end reaches the end 

of radiator hose assembly tube.

ALDIA0475ZZ

Hose 

Installation side tube 

Hose clamp 

Direction of tab

Clamping position

Water hose A

CVT oil warmer

Frontward

 5 – 7 mm (0.20 – 0.28 
in) (A) from hose end

Radiator hose as-
sembly

Rearward

Water hose B

CVT oil warmer

Leftward

Radiator hose as-
sembly

Rearward

JSDIA2424ZZ

 

 

 

 

 

 

 

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