Lexus SC300 / Lexus SC400. Manual - part 103

(c)  Push the piano wire through from the interior.
(d)  Cut loose the adhesive and remove the glass.
HINT: 

Do not damage the body.

INSTALLATION OF QUARTER WINDOW
GLASS

(See page 

BO–52

)

1. 

CLEAN BODY OR GLASS
Wipe off any adhesive left on the body or glass with cleaner.

2. 

INSTALL QUARTER WINDOW GLASS
(a)  Apply the primer around the entire ceramic application

area.

(b)  Install the seal to the glass.

(c)  Install the window glass to the body with four bolts.

3. 

INSTALL FOLLOWING PARTS:
(a)  Quarter trim and roof side inner garnish
(b)  Seat belt shoulder anchor

Torque:

43 N

⋅

m (440 kgf

⋅

cm, 32 ft

⋅

lbf)

(c)  Rear seat cushion and back

(See page 

BO–67

)

–

BODY

Quarter Window Glass

BO–53

BACK WINDOW GLASS

COMPONENTS

REMOVAL OF BACK WINDOW GLASS

1. 

REMOVE FOLLOWING PARTS:
(a)  Rear seat back and cushion
(b)  Roof side inner garnish
(c)  Package tray trim
(d)  Back window lower moulding
(e)  Luggage compartment door

2. 

DISCONNECT REAR SIDE OF ROOF HEADLINING
Pull out the rear end of roof headlining with your hand and
disconnect it.

BO–54

–

BODY

Back Window Glass

3. DISCONNECT 

CONNECTORS 

ON 

BACK 

WINDOW

GLASS
Disconnect three connectors on the glass.

4. 

REMOVE BACK WINDOW GLASS
(a)  Push the piano wire through from the interior.
(b)  Tie both wire ends to a wooden block.
HINT: 

Apply adhesive tape to the outer surface to keep

the surface from being scratched.
(c)  Cut the adhesive by pulling the piano wire around it.

HINT: 

Do not damage the two stopper with the wire.

(d)  Remove the glass.

INSTALLATION OF BACK WINDOW
GLASS ASSEMBLY

(See page 

BO–54

)

1. 

CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a)  Using a knife, cut away any rough areas.
HINT: 

Leave a little urethane layer on the body.

(b)  Clean the cutting surface of the urethane gum with a

piece of shop rag saturated in cleaner.

HINT: 

Even if all the urethane has been removed, clean

the body.

2.  IF NECESSARY, REPLACE DAMAGED STOPPER AND

MOULDING
(a)  Install the new stoppers as shown.
(b)  Install the new moulding.

(See page 

BO–101

)

–

BODY

Back Window Glass

BO–55

3. 

CLEAN REMOVED GLASS
(a)  Using a scraper, cut away any adhesive remaining on

the glass.

HINT: 

Do not damage the spacers.

(b)  Clean the glass with a cleaner.
NOTICE: Do not touch the glass after cleaning it.

4. 

CLEAN CONTACT SURFACE OF GLASS
Using cleaner, clean the contact surface and the glass rim.

5. 

INSTALL BACK WINDOW MOULDING
(See page 

BO–99

)

6. 

COAT CONTACT SURFACE OF BODY WITH PRIMER ”M”
(See step 9 on page 

BO–49

)

7.  COAT CONTACT SURFACE OF GLASS WITH PRIMER

”G”
(See step 10 on page 

BO–49

)

8. 

MIX ADHESIVE COATING
(See step 11 on page 

BO–49

)

9. APPLY 

ADHESIVE

(a)  Cut off the tip of the cartridge nozzle to make a hole 5

mm (0.20 in.) in diameter. Fill the cartridge with
adhesive.

(b)  Load the cartridge into the sealer gun.
(c)  Coat the glass with adhesive on all contact surfaces as

shown.

Adhesive height: 

If adhesive remains on body

3.5 – 5.0 mm (0.138 – 0.197 in.)

If no adhesive remains on body

8 – 10 mm (0.31 – 0.39 in.)

BO–56

–

BODY

Back Window Glass