|
|
BORG WARNER 15 OVERHAUL 3. Remove the rear upper bevel gear and thrust washer. 4. Remove the pinion gears and dished washers along with the cross shaft. 5. Remove the front lower bevel gear and thrust washer from the front half of the differential unit. 6. Remove the front half of the differential unit from the vice and clean all components. Examine for Differential pinions - rolling resistance 7. Using soft jaws secure the front half of the differential unit in the vice. 8. Fit the front bevel gear without the thrust washer. Lightly lubricate and fit the cross shaft, pinion 9. Fit the rear bevel gear together with the thinnest thrust washer to the rear half of the differential. 10. Invert the differential unit in the vice, fit the front output housing to the differential, locating the 11. Tie a length of string around the brake drum, attach a spring balance to the free end and NOTE: Gears that have been run will rotate spring balance 0.45 kg (1 lb). New gears will rotate 12. Change the thrust washer for a thicker one if the torque reading is too low and re - check the 13. Dismantle the unit when the rear bevel gear thrust washer has been selected. 14. Remove and retain the rear bevel gear and thrust washer combination. |