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TRANSFER BOX 9 REPAIR Refit 27. Manual Vehicles: Renew gearbox output shaft seal. See MANUAL GEARBOX, Repair. 28. Automatic Vehicles: Renew gearbox output shaft seal. See AUTOMATIC GEARBOX, Repair. 29. Ensure mating faces are clean. to align shafts. 32. Engage shafts. Locate transfer box dowels to gearbox. 33. Secure transfer box to gearbox with bolts. Tighten to 45 Nm. (33 lbf.ft) 34. Remove transmission lift. output shaft speed sensor. 36. Connect Lucars to transfer box fluid temperature sensor. 37. Secure harness in clips. abutment bracket to gearbox. Secure with bolts. 40. Raise one wheel on each axle to allow rotation of propeller shafts. 41. Position propeller shafts to transfer box flanges. Align marks. 42. Secure shafts with nuts and bolts. Tighten to 48 Nm. (35 lbf.ft) 43. Fit propeller shaft guard. Tighten bolts. transmission tunnel. 45. Fit exhaust front pipe. See MANIFOLD AND EXHAUST SYSTEM, Repair. 46. Diesel Vehicles. Fit chassis cross member. See CHASSIS AND BODY, Repair. 47. Automatic Vehicles: Adjust gear selector cable. See AUTOMATIC GEARBOX, Adjustment. 48. Replenish gearbox and transfer box fluids. See LUBRICANTS, FLUIDS AND CAPACITIES, 49. Lower lift. clevis pin and clip. Manual Vehicles: 51. Fit seal around gearbox remote housing to transmission tunnel aperture. 52. Position gear lever. Secure with bolts. Tighten to 25 Nm. (18 lbf.ft) 53. Fit gaiter and ring. Secure with nuts. See CHASSIS AND BODY, Repair. 55. Automatic Vehicles:Fit window switch pack. See ELECTRICAL, Repair. 56. Reconnect battery negative lead. |