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ENGINE - TD5 OVERHAUL 12-1-89 Reassembly 1. Clean drive plate, spacer, starter ring gear and crankshaft mating faces. 2. Position starter ring gear on crankshaft, fit spacer and drive plate. 3. Fit new bolts to retain assembly and tighten by diagonal selection to: l Stage 1 - 40 Nm (30 lbf.ft) l Stage 2 - Further 90 ° CAUTION: Do not carry out stages 1 and 2 in 4. Remove tool LRT-51-003, fit damper and tighten bolts to 80 Nm (59 lbf.ft). Starter ring gear $% 12.53.19 Disassembly 1. Manual models: Remove flywheel. 2. Automatic models: Remove drive plate. 3. Drill a 3 mm (0.12 in) diameter hole at root of 2 teeth. 4. Apply a cold chisel to root of teeth, break ring gear and remove from flywheel. WARNING: SUITABLE EYE PROTECTION Reassembly 1. Heat ring gear evenly to 350 ° C, indicated by light blue colour. 2. Locate ring gear on to flywheel and press on to flange. 3. Allow ring gear to air cool. 5. Automatic models: Fit drive plate. |