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19 FUEL SYSTEM 16 REPAIR INTERCOOLER Service repair no - 19.42.15 Remove 1. Disconnect battery. 2. Remove 2 nuts securing fan cowl to radiator top cover. 3. Remove 4 bolts securing radiator top cover to side covers. 4. Remove 2 bolts from both sides, securing radiator top cover mounting brackets to bonnet 5. Detach radiator top cover, complete with mounting brackets. 6. Slacken retaining clip and disconnect top hose from intercooler. 7. Slacken 2 clips and disconnect bottom hose from intercooler. 8. Manoeuvre intercooler upwards and remove from vehicle. 9. Check condition of foam pads fitted to top and bottom of intercooler and renew if necessary. 10. Check condition of intercooler locating grommets in radiator top cover and renew if necessary. Refit 11. Manoeuvre intercooler into position at LH side of radiator. 12. Carefully lower intercooler and locate bottom lugs into radiator bottom support frame. 13. Fit bottom and top hoses to intercooler. brackets to bonnet platform. 15. Secure radiator top cover to side covers. |