|
|
TRANSFER BOX . . . , , .... .... ... 11. Remove the eight retaining bolts and lift off t h e 12. Release t h e retaining ring and remove front upper 13. pinion gears and dished washers along 14. Remove the rear lower bevel and thrust front part of the differential unit. gear and thrust washer. with the cross shafts. from the rear part of the differential unit. 114 S T 1 15. Remove rear differential unit from and clean all components; o r and renew if necessary. 16. Clean all components; examine for wear o r damage and renew if necessary. 17. Using soft jaws secure the differential unit in the vice by gripping the hub i n checking end-float. Using a micrometer, measure one of bevel gear thrust washers and note the thickness. 20. Fit the thrust washer and bevel gear to the rear lower differential unit. 21. Assemble both pinion and dished washers on to their respective shafts and fit to the rear differential unit. Measure t h e front upper bevel gear thrust washer and note the thickness. 23. Fit the thrust washer and bevel gear to the front unit. 24. Refit the retaining ring and front differential unit, aligning the two engraved arrows marked on both 25. Fit four bolts equi-spaced and torque to the correct 26. the front bevel gear end-float with fcclcr through the slots provided in the front differential unit. The end-float must 0,025 to 0,075 to 0.003 in) maximum. When measuring use two sets of gauges, one on each side of the front differential unit. This will give a reading of the end-float. 97 |