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19 FUEL SYSTEM 6 REPAIR Refit 17. Clean turbocharger and oil drain pipe mating faces. 18. Using a NEW gasket, fit turbocharger drain pipe and tighten bolts to 10 Nm (7 lbf.ft). 19. Using a new gasket fit turbocharger to exhaust manifold and tighten nuts to 30 Nm (22 lbf. ft) . 20. Position oil drain pipe to cylinder block and tighten union. 21. Using new gasket, align exhaust front pipe and tighten nuts to 30 Nm (22 lbf.ft) 22. Fit banjo bolt to oil feed pipe using new sealing washers and tighten to 25 Nm (18 lbf.ft) . 23. Position air outlet hose to turbocharger and tighten clip screw. 24. Position and secure vacuum hose to turbocharger wastegate. 25. Position exhaust manifold heat shield and tighten M6 bolts to 9 Nm (7 lbf.ft) and M8 bolt to 26. Position air inlet hose to turbocharger and tighten clip screw. 27. Connect air flow meter to air filter and secure clips. 28. Connect air flow meter multiplug. FILTER ASSEMBLY - AIR Service repair no - 19.10.01 Remove 1. Loosen clip screw and release intake hose from air filter. 2. Release 2 clips securing air flow meter. position aside. 4. Disconnect multiplug from AAP sensor. 5. Release air filter from 3 grommets, remove assembly and discard ’O’ ring. 6. Remove 2 screws, remove AAP sensor and discard ’O’ ring. |