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ELECTRICAL EQUIPMENT NOTE: Soak new bushes in engine oil for thirty minutes before fitting. Reassembly Armature 27. Check the armature insulation using suitable 34. Reverse the instructions 1 to 22. Smear the test lamp. If the lamp illuminates the armature teeth and operating collar of the roller clutch is faulty, and a replacement component IS with Shell Retinax 'A' grease. Smear the pivot required. lever of the drive assembly with Mobil 22 Rocol ERE1200 grease. 35. Tighten all the fixings to the correct torque - see Torque Wrench Settings, SECTION 06 . HEADLAMPS To remove or renew bulb o r light unit 1. Remove the two screws and withdraw the 2. Remove the two screws and withdraw the front flasher lens. 3. Remove the three screws retaining the side lamp to the wing. 4. Remove the three screws securing the flasher 5. Ease the side and flasher lamps from their 28. If necessary, the commutator may be locations in the wing and pull them out as far 6. Remove the screws retaining the plastic bezel to the wing. 7 . Withdraw the bezel sufficiently to gain access front side lamp lens. machined, providing a finished surface can be obtained without reducing the diameter below mm otherwise a new commutator must be fitted. Finish the surface with fine emery Do not undercut the insulation slots. Drive assembly 29. Test the roller clutch. The pinion should rotate in one direction only, independent of the if unsatisfactory or if teeth are damaged or worn. Bearings 30. Renew the bearing bushes if there is evidence of armature fouling magnets or if there is bush. 31. Drive end/intermediate end bracket: press out the bush using a suitable press and mandrel. 32. Press the new bush in, ensuring that on the drive end bracket, the bush I S flush with the casting. 33. Commutator end bracket: thread a 9/16 Whitworth or suitable similar tap firmly into the power press in reverse. 12 REISSUED: FEB 1993 |