Jaguar XJ (X350). Manual - part 1562

Passenger Air Bag Module (76.73.37)

Undeployed Air Bag — Scrapped Vehicle

WARNING: Always wear safety glasses when repairing an air bag supplemental

restraint system (SRS) vehicle and when handling an air bag module. Failure to follow
this instruction may result in personal injury.

WARNING: Carry a live air bag module with the air bag and trim cover or

deployment door pointed away from your body. This will reduce the risk of injury in the
event of an accidental deployment. Failure to follow this instruction may result in
personal injury.

WARNING: Remote deployment is to be carried out outdoors with all personnel

at least 6.1 meters (20 feet) away to ensure personal safety. Due to the loud report which
occurs when the air bag is deployed, hearing protection is required. Failure to follow
this instruction may result in personal injury.

WARNING: Do not place the driver or passenger air bag module with the trim

cover or deployment door facing down, as the forces of the deploying air bag can cause
it to ricochet and cause personal injury. Failure to follow this instruction may result in
personal injury.

Equipment required: Universal deployment tool-Part N° 418-S135 and 12V Battery.

2. The deployment procedure should be carried out outdoors away from other personnel.

3. Remove any loose debris from around air bag. Make sure that no flammable liquids are
present.

4. Disconnect the battery ground and positive cables.

5. Disconnect the relevant air bag module electrical connector.

6. Connect the appropriate adaptor lead to the restraint device.

7. Connect the deployment lead to the adaptor lead. Pass wire of the deployment tool through
window, close all doors, leave window with lead for deployment tool open.

8.

WARNING: Before proceeding, make sure precautions have been taken to warn

personnel of a possible loud noise upon activation. Do not allow anybody to approach
closer to restraint device than six meters. Failure to follow this instruction may result in
personal injury.

Move as far from restraint device as possible and connect the tool clips to a 12V vehicle
battery.

9.

WARNING: Do not handle the deployed device immediately after activation - it

may be hot. Allow the unit to cool for at least 20 minutes. Cooling modules should be
continuously monitored to make sure heat does not create a fire with spilled liquids or
other debris. Failure to follow this instruction may result in personal injury.

Deploy the module by depressing both switches on the tool. If activation does not occur,
disconnect battery from tool and seek advise from Jaguar Engineering and wait for further
instructions.

10. Repeat procedure for all air bags in vehicle.

11. The vehicle is now to be scrapped in the normal manner with modules installed.

Disposal of live air bag modules for driver
air bag module, passenger air bag module
and side air bag module, using tyres

1. Equipment required: Deployment tool 418-S135, Battery (12V), Safety goggles to BS2092
grade 2, Rubber gloves to PrEN 374 class 2, Ear protectors that have been measured to BS.EN
24869, Particulate respirator to EN 149 grade FFP2S.

2. The deployment procedure should be carried out outdoors, away from other personnel.

3. Stack four scrap tyres, securing together with heavy gauge wire or cable. While

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disconnected from any electrical power source, connect deployment harness and place air bag
adaptor portion under tyre stack, ready for connection to air bag.

4.

WARNING: Power must not be connected during this step. Failure to follow this

instruction may result in personal injury.

CAUTION: Make sure the connector is not in contact with the inflator or it will

be damaged during the test.

Connect air bag to air bag connector, make sure the locking sleeve is fully engaged. Position
the air bag with the cover facing upwards.

5. Make sure battery connections of deployment harness are ten meters away from the tyre
stack

6. Remove any loose parts from around the air bag. Make sure that no flammable liquids are
present.

7.

WARNING: Before proceeding, make sure precautions have been taken to warn

WARNING: Do not handle the deployed device immediately after activation - it

may be hot. Allow the unit to cool for at least 20 minutes. Cooling modules should be
continuously monitored to make sure heat does not create a fire with spilled liquids or
other debris. Failure to follow this instruction may result in personal injury.

Deploy the module by depressing both switches on the tool. If activation does not occur,
disconnect battery from tool and seek advise from Jaguar Engineering and wait for further
instructions.

9. Allow the air bag to cool for at least 20 minutes. Cooling modules should be continuously

monitored to make sure heat does not generate a fire with spilled liquids or other debris.

10. Remove the air bag from the tyre stack and seal in a plastic bag, ready for disposal.

11. In the event of any problems or queries arising from this procedure, contact Jaguar
Engineering.

Disposal of side curtain air bag module
using tyres

WARNING: Make sure that the tyre stack is stable before and after deployment.

Failure to follow this instruction my result in personal injury.

Stack scrap tyres of a sufficient height to mask the side curtain air bag module, securing
together with heavy gauge wire or cable. While disconnected from any electrical power
source, connect deployment harness and place air bag adaptor portion under tyre stack, ready
for connection to air bag.

4.

WARNING: Power must not be connected during this step. Failure to follow this

instruction may result in personal injury.

CAUTION: Make sure the connector is not in contact with the inflator or it will

be damaged during the test.

Connect air bag to air bag connector, make sure the locking sleeve is fully engaged. Position
the air bag into the tyres with the inflator canister at the lowest point.

5. Make sure battery connections of deployment harness are ten meters away from the tyre
stack

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