Iveco Daily. Manual

102204

Remove oil filling plug (1) from oil tank (2).
Remove, from under the engine compartment, the central
sound-proofing guard.
Place a container under power steering pump (6) to recover
the oil from the system, and then remove fittings (3 and 8)
and disconnect oil pipes (4 and 7) from power steering pump
(6).

501450

REPLACING THE POWER STEE-
RING PUMP

102207

Use tool 99360190 (3) to stop drive shaft rotation, then
remove screw (2) and take off damper pulley (1).

Apply tool 99340059 (6) as shown in the figure to remove
seal ring (5) from cover (4).

102205

Remove screws (6) and take power steering pump (5) off
support (4). Remove joint (2) from drive arbor (3).

Re-attachment is carried out by reversing the order
of detachment operations. In particular, take care of
the following:
- replace seal ring (1) with a new part, and

lubricate the same with engine oil prior to
assembling;

- replace the oil pipe gaskets (as above);
- tighten the nuts, screws and fittings to the

specified torque values.

After re-attachment has been completed, fill the
hydraulic power steering circuit and bleed the air as
described under the relevant heading.

540440

REPLACING THE DRIVE SHAFT
SEAL RING AND THE FRONT
COVER GASKET

102206

Proceed as follows, by operating as described in the “Power
unit detachment/re-attachment” chapter:

- drain the engine cooling fluid;

- remove the front cross-member;

- remove the radiator.

Remove fan (1) from the electro-magnetic joint.
Take off the air-conditioning compressor drive belt (if any)
as well as the water pump-alternator drive belt, as described
in the relevant chapters.

Figure 0/9

Figure 0/10

Figure 0/11

Figure 0/12

Removal

Refitting

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F1C ENGINE

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Revi - February 2005

102209

Remove screw (11), and then take off dipstick pipe (4).
Loosen strap (3), remove screw (2), then take pipe (1) off
cover (5).
Remove screws (6), and then take off cover (5). Remove
snap ring (8). Take out centrifugal filter (7).

102216

Fit cover (1) centring tool 99396030 (3) into the centrifugal
filter seat, then tighten screws (2) to the specified torque.
Remove tools 99346258 (4) and 99396039 (3).

102214

Mount cover (1) with a new gasket. Screw down screws (2)
without tightening them up.

102215

Thoroughly clean cover (1) seal ring seat.
Screw down part (2) of tool 99346258 into the drive shaft
shank.
Lubricate the drive shaft shank and the outside of part (2),
then couple the new seal ring (3) with part (2).
Place part (4) onto part (2), screw down nut (5) until seal ring
(3) is fully assembled to cover (1).

Both centrifugal filter (7) and cover seal ring (5)
must be replaced every time they are dismounted.

NOTE

Remove screws (9), and then take off front cover (10).

Figure 0/13

Figure 0/14

Figure 0/15

Figure 0/16

Refitting

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102217

Fit a new centrifugal filter (1).
Fit a new snap ring (2).
Fit cover (3), and then tighten screws (4) to the specified
torque.

Position connecting joint (1) into gear (4).

Fit vacuum pump oil pump assembly (2) by placing
a new gasket in between.

Tighten screws (3) to the specified torque.

Re-attachment is carried out by reversing the order
of detachment operations. In particular, tighten the
screws and nuts to the specified torque values.

After re-attachment has been completed, fill the
engine cooling system, start the engine and check for
cooling fluid leaks.

Refitting

503010

REPLACING THE VACUUM PUMP
OIL PUMP ASSEMBLY (GPOD)

102218

Remove screws (3), and then take off vacuum pump oil pump
assembly (2).

Remove connecting joint (1) from gear (4).

Both centrifugal filter (1) and cover (3) seal ring
must be replaced every time they are dismounted.

NOTE

Re-attachment is carried out by reversing the order of
detachment operations. In particular, tighten the screws and
nuts to the specified torque values.

After re-attachment has been completed, fill the engine
cooling system, check the engine oil level (top up, if
necessary), start the engine and check for cooling fluid leaks.

Figure 0/17

Figure 0/18

Removal

Remove the front cover, as described in the “Replacing the
drive shaft seal ring and the front cover gasket” chapter.

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Revi - February 2005

102219

Stop flywheel (1) rotation by means of tool 99360306 (4).
Remove screws (2), and then take off engine flywheel (1).

540640

REPLACING THE DRIVE SHAFT
REAR SEAL RING

102222

Fit engine flywheel (1), then tighten screws (4).
Apply tool 99360351 (3) to the base in order to stop engine
flywheel (1) rotation.
Tighten engine flywheel (1) fastening screws (4) in two
separate steps:

- step 1: tighten to 30 Nm by means of a torque wrench;

- step 2: tighten to 90

° angle lock.

102220

Apply tool 99340060 (2) to rear seal ring (1), then take the
latter out of the engine base.

102221

Thoroughly clean the seal ring seat.
Lubricate the drive shaft rear shank with engine oil.
Apply part (2) of tool 99346259 to the drive shaft rear shank,
then secure it with screws (5) and couple the new seal ring
(3) with the same.
Place part (1) onto part (2), screw down nut (4) until seal ring
(3) is fully assembled to the base.

Angle lock is performed by means of tool
99395216 (2).

NOTE

Disassemble tool 99360351 (3).

Then fit the clutch, gear shift and drive shaft back into
position, as described in the relevant sections.

Figure 0/19

Figure 0/20

Figure 0/21

Figure 0/22

Removal

Refitting

This operation involves:

- detaching/re-attaching the drive shafts (see

relevant section 505620);

- detaching/re-attaching the gear shift (see

relevant section 530210;

- detaching/re-attaching the clutch (see relevant

section 505210).

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Content .. 144 145 146 147 ..

Iveco Daily. Manual - part 146