Isuzu N-Series. Manual - part 940

 

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Isuzu N-Series. Manual - part 940

 

 

Transmission Control System (Smoother) 7A-215

About Shift Clutch Control

Clutch solenoid valves are controlled so fluid pressure
operates the clutch assembly piston, which operates the
gearshift clutch to disengage and engage the clutch. 
The clutch is disengaged while in neutral, and operates
before shifting and after shift control is complete. 
When ATF temperature is low (up to 20

°C [68°F]), the

clutch engages in order to warm up the engine. 

About Lockup Clutch Control

While running at or above a preset speed, the lockup
clutch engages in order to perform control that
eliminates engine power transmission loss. 

• Lockup clutch engagement control 

In 2nd and higher gears, the lockup clutch engages
when the following conditions are satisfied: shift
clutch is engaged, input shaft speed is 900 to 1500
rpm (vehicle speed depends on gear position), etc.
In the case of Rev or 1st gear, the lockup clutch
does not engage. 

• Lockup clutch disengagement control 

The lockup clutch disengages when the following
conditions are satisfied: input shaft speed is 900 to
1500 rpm (input shaft speed depends on gear
position), etc. 

About Engine Speed Control 

When the clutch is released (for shifting, etc.), a request
for engine speed change is sent to the engine control
module (ECM), and engine blowup and deterioration of
feeling (shift shock etc.) are prevented. 

1st Gear Start Control 

Turning on the 1st gear start switch causes the normal
start gear (2nd) to change to 1st gear. This can be used
when power is required due to payload and inclines. 

Controlled
accelerator

Controlled accelerator

Actual accelerator

Actual accelerator

Required engine speed

Required engine speed
(at gearshift)

Input shaft speed

Input shaft speed

Actual engine speed

Actual engine speed

Low

High

Engaged

Disengaged

T

ransmission speed

Engine speed

Shift clutch control

Shift up control

Shift down control

Acceler

ator

opening angle

N7A2004E

7A-216 Transmission Control System (Smoother)

Running Mode Control 

Shift control is change automatically in accordance with
the selected mode, and switches between fuel economy
mode and normal mode. There are two modes:
NORMAL mode and ECONO mode. 

Starter Inhibitor Control

Starter inhibitor control makes it impossible to start the
engine when the selector lever is in any position other
than neutral. 

PTO Control

PTO mode ON/OFF control is performed in accordance
with the PTO switch input gear position, parking brake
switch, and other inputs. 
Determination of PTO control is possible

• Gear: Neutral
• Vehicle speed: Stopped
• PTO switch: ON
• Engine speed: Running (idling) 
• Accelerator opening angle: OFF (idling) 
• Parking brake: ON

Determination of PTO control is possible

• PTO switch: OFF

• Engine stopped
• Selector lever operation during PTO operation 
• In neutral, vehicle speed is greater than 20 km/h

(12 MPH)

• Emergency switch: ON

Shift Control Limit

Automatic shifting prohibited while vehicle is running. 

About The Starting Gear 

The starting gear can be selected from among 1, 2 and
Rev, and shifting from the starting gear is not possible.
(The starting gear is fixed. However, shifting to neutral is
possible.) 

Engine control
module (ECM)

Transmission control module

(TCM)

Starter relay

(NO)

ECM

main relay

Starter

Starter cut
relay (NO)

"Starter switch

""START"" position"

Emergency

relay (NO)

Emergency

switch

Gear control

solenoid relay (NO)

Emergency

shift switch

1-3-5

shift

solenoid

2-4-6-R

shift

solenoid

Select

solenoid

Selector lever

Neutral
switch

1st gear
start switch

Economy
mode
switch

Gear

shift

position

sensor

Gear

select

position

sensor

N7A2005E

Transmission Control System (Smoother) 7A-217

Emergency System Control 

Turning on the emergency switch operates the
emergency relay and enables starter relay operation,
which makes it possible to operate the starter. The
emergency shift switch is also enabled, and switch
operation can be used to shift to R, neutral, and 1st. 

Notice:
Shifting with the selector lever is not possible when the
emergency switch is turned on. 

Engine control
module (ECM)

PTO
lamp

PTO
switch

PTO lever
switch

Transmission

control

module

(TCM)

Meter

N7A2095E

Legend

1. 1st Gear Start Switch
2. Selector Lever Unit
3. Selector Lever 
4. Emergency Shift Switch
5. Emergency Switch
6. Economy Mode Switch

A

5

6

1

2

3

4

N7A2006E

7A-218 Transmission Control System (Smoother)

Inter-TCM Communication 

The transmission control module (TCM) communicates
with the engine control module (ECM), EHCU (ABS/
ASR control unit), etc., and transfers engine speed,

vehicle speed, accelerator opening angle, ABS/ASR
operation, and other signals. CAN communication is
used for the communication system. 

Half-Clutch Position Adjustment Function 

The half-clutch point (gear engagement point) is
adjusted by pressing the FAST side or SLOW side of the
clutch adjustment switch. The procedure is: select the
neutral gear, pull the parking brake, and then press
“FAST” for fast clutch engagement or “SLOW” for slow
engagement. Adjustment is possible to four levels on
each side. 

Important:
When ATF temperature is unstable, accurate learning is
not possible for half-clutch position adjustment. 
Perform the adjustment operation after warming up the
engine sufficiently. If the half-clutch position does not
feel right after adjustment, repeat half-clutch adjustment
as required. 
(In this case, it is not necessary to clear the current
learned value. Half-clutch adjustment can be performed
consecutively.) 

It is easy to obtain a stable position at an ATF
temperature of 40

°C (104°F) or higher (directly after

running), which can be checked using scan tool (Tech
2). 

Engine

Control
Module

(ECM)

Transmission

Control
Module

(TCM)

N7A2007E

N7A2008E

 

 

 

 

 

 

 

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