Isuzu N-Series. Manual - part 825

7C-2 CLUTCH

GENERAL DESCRIPTION

Clutch Assembly

Pressure Plate Assembly and Driven Plate Assembly

N7A0205E

N7A0206E

CLUTCH 7C-3

Master Cylinder

Slave Cylinder

N7A0207E

N7A0208E

7C-4 CLUTCH

ON-VEHICLE SERVICE

Clutch Assembly

Removal

• Raise vehicle and support with suitable safety

stands.

Caution:
Do not let clutch fluid remain on a painted surface. Wash
it off immediately.

1. Transmission Assembly

Refer to “SECTION 7B ON-VEHICLE SERVICE: 
TRANSMISSION ASSEMBLY REPLACEMENT”
in this manual.

2. Pressure Plate Assembly
3. Driven Plate Assembly

• Use the pilot aligner to prevent the driven plate

assembly from falling free.
Pilot Aligner: 5-8525-3001-0

• Mark the flywheel and pressure plate lug for

alignment when installing.

Legend

1. Transmission assembly

4. Release bearing assembly

2. Pressure plate assembly

5. Shift fork

3. Driven plate assembly

6. Pilot bearing

N7A0209E

CLUTCH 7C-5

• Loosen the pressure plate assembly fixing

bolts in the numerical order shown in the illus-
tration.

4. Release Bearing Assembly
5. Shift Fork
6. Pilot Bearing

Notice:
Do not remove pilot bearing unless absolutely neces-
sary.

• Use the pilot bearing remover to remove the pi-

lot bearing.
Pilot Bearing Remover: 5-8840-2000-0
Sliding Hammer: 5-8840-0084-0

Inspection and Repair

Make the necessary adjustments, repairs, and part re-
placement if excessive wear or damage is discovered
during inspection.
Pressure Plate Assembly

• Visually inspect the pressure plate friction sur-

face for excessive wear and heat cracks. If ex-
cessive wear or deep heat cracks are present,
the pressure plate assembly must be replaced.

Pressure Plate Warpage

• Use a straight edge and a feeler gauge to mea-

sure the pressure plate friction surface flatness
in four directions.
If any of the measured values exceed the spec-
ified limit, the pressure plate assembly must be
replaced.

N7A0210E

N7A0211E

N7A0212E

N7A0213E