Isuzu N-Series. Manual - part 380

 

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Isuzu N-Series. Manual - part 380

 

 

6B-14 ENGINE COOLING

DRIVE BELT ADJUSTMENT

Component

Inspection

Check drive belts for wear or damage, and replace with
new ones as necessary. Check belts for tension, and
adjust as necessary.

1. Check drive belts tension
2. Push the middle of belts with a force of 98 N (10 kg

/ 22 lb) and check each belt for deflection.

3. Standard deflection

Legend

1. A/C compressor

4. Crank pulley

2. Tension pulley

5. Compressor drive belt

3. Adjust bolt

6. Generator drive belt

N6A1648E

Fan Drive Belt Deflection

mm (in)

New belt

8 — 12 (0.31 — 0.47)

Reuse belt

10 — 14 (0.39 — 0.55)

A/C Drive Belt Deflection

mm (in)

New belt

16 — 20 (0.63 — 0.79)

Reuse belt

18 — 22 (0.71 — 0.87)

N6A0816E

ENGINE COOLING 6B-15

Tension Adjustment 

(Refer to the illustration on the previous page.)

1. Generator & Water Pump Pulley Drive Belt

1) Loosen the Air Conditioning (A/C) drive belt

tension pulley adjust bolt and lock nut (D). Then
free the A/C drive belt.

2) Loosen the adjust plate lock nut (B), the fixing

bolt (A), and the fixing bolts (C) on the lower
side of the generator.

3) Rotate the adjust bolt to adjust the belt.
4) After adjustment, tighten each section to the

specified torque.

Tighten:
Bolt and nut to

• (A): 46 N

⋅m (4.7 kg⋅m / 34 lb⋅ft)

• (B): 24 N

⋅m (2.4 kg⋅m / 17 lb⋅ft)

• (C): 40 N

⋅m (4.1 kg⋅m /30 lb⋅ft)

5) Adjust the A/C drive belt tension.

2. A/C Compressor Drive Belt

1) Loosen the tension pulley lock nut (D), and ro-

tate the adjust bolt to adjust the belt.
When finishing the fan drive belt adjustment,
then adjust the A/C drive belt.
After adjustment, tighten the lock nut (D) to the
specified torque.

Tighten:
Lock nut (D) to 27 N

⋅m (2.8 kg⋅m / 20 lb⋅ft).

Legend

1. Belt deflection

6B-16 ENGINE COOLING

FUEL SYSTEM 6C-1

ENGINE 4H SERIES

SECTION 6C

FUEL SYSTEM

Contents

GENERAL DESCRIPTION ...................................6C-2

Fuel Flow ...........................................................6C-3
Brief Explanation of Emission and Electrical Control 
System...............................................................6C-5
Governor (Model RLD-M) ..................................6C-6
Injection Nozzle .................................................6C-7
Fuel Filter and Water Separator ........................6C-8

FUEL FILTER ASSEMBLY (Except 4HF1-2 model) .....6C-9

Component ........................................................6C-9
Removal ............................................................6C-9
Installation .........................................................6C-9
Cartridge Replacement....................................6C-10

FUEL FILTER ASSEMBLY (4HF1-2 model only) ...6C-12

Component ......................................................6C-12
Removal ..........................................................6C-12
Installation .......................................................6C-12
Cartridge Replacement....................................6C-12

INJECTION NOZZLE ASSEMBLY......................6C-14

Component ......................................................6C-14
Removal ..........................................................6C-15
Disassembly ....................................................6C-17
Reassembly.....................................................6C-18
Disassembly ....................................................6C-20
Reassembly and Opening Pressure Adjustment ....6C-21
Installation .......................................................6C-30

INJECTION PUMP ASSEMBLY (Except 4HF1-2 model) .....6C-33

Component ......................................................6C-33
Removal ..........................................................6C-33
Installation .......................................................6C-36

INJECTION PUMP ASSEMBLY (4HF1-2 model only) ....6C-40

Component ......................................................6C-40
Installation .......................................................6C-40

INJECTION TIMING ADJUSTMENT ..................6C-45

Injection Pump Notched Line Inspection .........6C-45
Injection Timing Adjustment (Except 4HF1-2 model)...6C-45
Injection Timing Check (4HF1-2 model only) ..6C-46
Injection Timing Adjustment (4HF1-2 model only) ..6C-47
Idling Speed Adjustment (Except 4HF1-2 model) ...6C-48
Idling Speed Check & Adjustment (4HF1-2 model 
only).................................................................6C-48

INJECTION PUMP DATA ...................................6C-49

Injection Volume Adjustment (4HF1 Engine)...6C-49
Injection Volume Adjustment (4HF1-2 Engine)6C-54
Injection Volume Adjustment (4HG1 Engine) ..6C-56
Injection Volume Adjustment (4HG1-T Engine)6C-59
Injection Volume Adjustment (4HE1-TC Engine) ....6C-62

ANEROID COMPENSATOR ADJUSTMENT .....6C-71

Component ......................................................6C-71

INJECTION VOLUME ADJUSTMENT................6C-72

4HE1-TC (4HE1-XS) Engine for EURO3 ........6C-72

FUEL TANK ........................................................6C-79

Component ..................................................... 6C-79
Removal.......................................................... 6C-79
Installation....................................................... 6C-79

FUEL GAUGE UNIT ........................................... 6C-81

Component ..................................................... 6C-81
Removal.......................................................... 6C-81
Installation....................................................... 6C-81

ACCELERATOR CONTROL CABLE ................. 6C-82

Component ..................................................... 6C-82
Removal.......................................................... 6C-82
Inspection........................................................ 6C-82
Installation....................................................... 6C-82

ACCELERATOR PEDAL.................................... 6C-84

Component ..................................................... 6C-84
Removal.......................................................... 6C-84
Installation....................................................... 6C-84

IDLING CONTROL CABLE ................................ 6C-85

Component ..................................................... 6C-85
Removal.......................................................... 6C-85
Installation....................................................... 6C-85

AIR CLEANER ELEMENT.................................. 6C-86

Component ..................................................... 6C-86
Removal.......................................................... 6C-86
Installation....................................................... 6C-87

 

 

 

 

 

 

 

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