Isuzu N-Series. Manual - part 245

 

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Isuzu N-Series. Manual - part 245

 

 

ANTI-LOCK BRAKE SYSTEM (ABS) 5A4-45

Chart 3 (DTC15/C0215) EHCU Voltage Out of Range

Step

Action

Value(s)

YES

NO

1

Is the battery voltage okay?

Go to Step 2

Go to Step 5

2

1. Turn the key off.
2. Disconnect the EHCU connector.
3. Start the engine.
4. Measure voltage between J-177 connec-

tor terminal 2 and J-177 connector termi-
nal 1, 23.
Is the voltage within the specified value?

5. Measure voltage between J-177 connec-

tor terminal 24 and J-177 connector termi-
nal 1, 23.

12 V vehicle:

10 — 16 V

24 V vehicle:

17 — 33.5 V

Go to Step 3

Go to Step 6

3

Locate the malfunction of connection in the cir-
cuit.

Is the circuit malfunction specified?

Go to Step 4

Go to Step 8

4

Repair the malfunction and perform diagnosis
procedure.

Does the DTC repeat?

Go to Step 7

Go to Step 8

5

Charge or replace the battery.

Is this step completed?

Go to Step 8

6

Repair open/short circuit or malfunction at con-
nection of connector between J-177 connector
terminal 2 or 24 and fusible link FL- 9.

Is this step completed?

Go to Step 8

7

Replace the EHCU.

Is this step completed?

Go to Step 8

8

1. Install all parts. Verify each part is proper-

ly installed.

2. Clear DTC.

Is this step completed?

Go to “Basic diag-

nostic flow chart”.

5A4-46 ANTI-LOCK BRAKE SYSTEM (ABS)

Chart 4 (DTC25/C0225) Exhaust Brake Cut Circuit Abnormality

Chart 5 (DTC33/C0233) Motor Drive Circuit Abnormality

Chart 6 (DTC 34/C0234) Abnormal Motor Rotation

• Replace  EHCU.

Step

Action

Value(s)

YES

NO

1

1. Disconnect EHCU connector.
2. Start the engine.
3. Measure voltage between EHCU termi-

nals 8 and 1.

Is the voltage within the specified value?

12 V vehicle:

More than 5 V

24 V vehicle:

More than 10 V

Go to Step 2

Go to Step 4

2

Measure voltage between EHCU terminals 7
and 1.

Is the voltage within the specified value?

12 V vehicle:

More than 5 V

24 V vehicle:

More than 10 V

Go to Step 3

Go to Step 6

3

Short EHCU terminal 8 to 1.

Is the voltage at EHCU terminal 7 less than 1.5
V?

Replace the 

EHCU.

Replace the 

exhaust brake 

cut relay.

4

Measure resistance of the exhaust brake cut
relay coil.

12 V vehicle:

60 — 120 ohms

24 V vehicle:

210 — 310 

ohms

Go to Step 5

Replace the 

exhaust brake 

cut relay.

5

Measure voltage at coil power side of relay
box connector. (key at on position)

Is the voltage within the specified value?

12 V vehicle:

10 — 16 V

24 V vehicle:

20 — 32 V

Check harness 

between EHCU 

terminal 8 and 
exhaust brake 

cut relay.

Repair as neces-

sary.

Repair harness 

and/or power 

line.

6

Turn the exhaust brake switch on.

Does the exhaust brake indicator light turn on?

Repair harness 

of EHCU terminal 

7.

Go to exhaust 

brake diagnosis 

procedure.

Step

Action

Value(s)

YES

NO

1

1. Disconnect EHCU connector.
2. Measure voltage between EHCU termi-

nals 24 and 23.

Is the voltage within the specified value?

12 V vehicle:

10 — 16 V

24 V vehicle:

20 — 32 V

Go to Step 2

Go to Step 3

2

Measure continuity between EHCU terminals
23 and 1.

Is there continuity?

Replace the 

EHCU.

Repair the har-

ness.

3

Check the ABS fusible link (12 V: 60 A, 24 V:
40 A).

Is it okay?

Repair the har-

ness.

Replace the ABS 

fusible link

(12 V: 60 A, 24 V: 

40 A)

ANTI-LOCK BRAKE SYSTEM (ABS) 5A4-47

Chart 7 (DTC41/C0241) Solenoid Valve Power Supply Abnormality

Chart 8 (DTC 43, 45/C0243, C0245) Solenoid Valve Circuit Abnormality

• Replace  EHCU.

Chart 9 (DTC51/C0251) FL Speed Sensor Circuit Abnormality

Chart 10 (DTC52/C0252) FR Speed Sensor Circuit Abnormality

Step

Action

Value(s)

YES

NO

1

1. Disconnect EHCU connector.
2. Measure voltage between EHCU termi-

nals 2 and 1.

Is the voltage within the specified value?

12 V vehicle:

10 — 16 V

24 V vehicle:

20 — 32 V

Replace the 

EHCU.

Go to Step 2

2

Check the ABS fusible link (12 V: 60 A, 24 V:
40 A).

Is it okay?

Repair the har-

ness.

Replace the ABS 

fusible link

(12 V: 60 A, 24 V: 

40 A).

Step

Action

Value(s)

YES

NO

1

1. Disconnect EHCU connector.
2. Measure resistance between EHCU ter-

minals 32 and 33.

Is the resistance within the specified value?

1 — 2 k ohms

Replace the 

EHCU.

Go to Step 2

2

1. Disconnect the FL speed sensor connec-

tor.

2. Measure the FL speed sensor resistance.

Is the resistance within the specified value?

1 — 2 k ohms

Repair the har-

ness.

Replace the FL 

speed sensor.

Step

Action

Value(s)

YES

NO

1

1. Disconnect EHCU connector.
2. Measure resistance between EHCU ter-

minals 10 and 11.

Is the resistance within the specified value?

1 — 2 k ohms

Replace the 

EHCU.

Go to Step 2

2

1. Disconnect the FR speed sensor connec-

tor.

2. Measure the FR speed sensor resistance.

Is the resistance within the specified value?

1 — 2 k ohms

Repair the har-

ness.

Replace the FR 

speed sensor.

5A4-48 ANTI-LOCK BRAKE SYSTEM (ABS)

Chart 11 (DTC53/C0253) RL Speed Sensor Circuit Abnormality

Step

Action

Value(s)

YES

NO

1

1. Turn the key off.
2. Disconnect EHCU connector J-177 and

RL speed sensor connector J-149 (J-78).

3. Check the continuity between connector

J-177 terminal 34 and sensor connector
J-149 (J-78) terminal 2 (1).

Is there continuity?

Go to Step 2

Go to Step 7

2

Check the continuity between connector J-177
terminal 34 and connector J-177 terminal 1.

Is there continuity?

Go to Step 7

Go to Step 3

3

Check the continuity between connector J-177
terminal 22 and sensor connector J-149 (J-78)
terminal 1 (2).

Is there continuity?

Go to Step 4

Go to Step 7

4

Check the continuity between connector J-177
terminal 22 and connector J-177 terminal 1.

Is there continuity?

Go to Step 7

Go to Step 5

5

1. Connect the connector J-177 with EHCU.
2. Turn the key on.
3. Using DVM, measure the voltage be-

tween connector J-149 (J-78) terminal 1
(2) (vehicle side) and ground.

Does the DVM display a voltage within the
specified value?

9 — 16 V

Go to Step 6

Go to Step 7

6

Check the RL sensor output. (Refer to Chart
C-1-3)

Does the DTC repeat?

Go to Step 8

Go to Step 9

7

Repair open circuit, poor connection and/or
short circuit between the EHCU connectors
and speed sensor connectors.

Is this step complete?

Go to Step 9

8

Replace EHCU.

Is this step complete?

Go to Step 9

9

1. Reconnect all components, ensure all

components are properly mounted.

2. Clear diagnostic trouble code.

Was this step finished?

Go to “Basic diag-

nostic flow chart”.

 

 

 

 

 

 

 

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