Isuzu N-Series. Manual - part 214

 

  Index      Isuzu     Isuzu N-Series - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  212  213  214  215   ..

 

 

Isuzu N-Series. Manual - part 214

 

 

HYDRAULIC BRAKES 5A-15

Operation of Auto-adjuster

The entire auto-adjust mechanism is incorporated into
the wheel cylinder assembly, and the adjust operation is
carried out only when in the forward movement.
The operation of the auto-adjuster is as follows:

• When fluid pressure is applied to the oil chamber

(A), the piston, which is resistant to the over-travel
spring installed between the bracket (14) and the
adjust lever (6), is forced out to the brake shoe (18)
side. (The piston and bracket are welded into a
monolithic construction.)

• When force delivered by the over-travel spring (18)

is intensified as the piston (2) moves, the balance
maintained with the lever return spring (7) installed
between the adjust lever (6) and lever pin (10) is
destroyed, and the adjust lever (6) with the lever
pin (10) as a pivot, rotates the adjust gear (11) in
the rotational direction.

• When the shoe clearance (clearance between the

brake shoe and the brake drum) gets to the speci-
fied value, the adjust lever (6) adjusts the shoe
clearance by driving one gear tooth or more of the
adjust gear (11) in the rotational direction through
the force of the over-travel spring (8). 

• When the brake shoe (18) comes into contact with

the brake drum, the frictional force generated be-
tween the adjust screw (13) and the adjust nut (12)
gets larger, and the adjust gear (11) cannot be ro-
tated by the force of the over-travel spring (8). (The
adjust gear and the adjust nut are welded into a
monolithic construction.) That is, the automatic ad-
justment of the shoe clearance is carried out until
the brake shoe comes in touch with brake drum.
However, over adjust can be avoided since this au-
tomatic adjustment will not be performed for the in-
creased amount of the piston shift caused by the

deformation of the drum and shoe after their con-
tact.

• When the fluid pressure is released from the oil

chamber (A), the force by which the lever return
spring (7) rotates the adjust gear (6) adversely gets
weaker than the frictional force generated between
the adjust screw (13) and the adjust nut (12),there-
fore, the adjust lever (6) slides on the adjust gear
(11) to get back to its former state before operation
and this operation is completed with the adjust
gear (11) left in the state in the rotational direction
into which its has been driven.

Legend

A. Oil chamber

B. Rotational direction of the drum (forward)

N5A0059E

5A-16 HYDRAULIC BRAKES

Front Disc Brake

Independent Suspension Models

Leaf Spring Suspension Models (Rigid Axle Type)

The disc brake assembly consists of a caliper, piston,
disc, pad assembly and support bracket.
The caliper assembly has two bores and is mounted to
the support bracket with 2 mounting bolts. The support
bracket allows the caliper to move laterally against the
disc. The caliper is a one-piece casting with the inboard
side containing the piston bore. A square cut rubber seal
is located in a groove in the piston bore which provides
the hydraulic seal between the piston and the cylinder
wall.

N5A0407E

N5A0060E

HYDRAULIC BRAKES 5A-17

Load Sensing Proportioning Valve (LSPV)

Deceleration Sensing Proportioning Valve (DSPV)

N5A0061E

N5A0062E

5A-18 HYDRAULIC BRAKES

ON-VEHICLE SERVICE

Front Disc Brake Assembly

Leaf Spring Suspension Models (ø293, ø310 and ø363 mm)

Removal

Notice:

• Block vehicle wheels and apply the parking brake.
• Rise the axle to clear the tire from the ground.

Position jack stands under vehicle.

• Remove the wheel.

Legend

1. Caliper assembly

9. Outer pad (Pad Kit)

2. Guide pin (Green)

10. Wind guide

3. Flexible hose

11. Adapter

4. Lock pin (Yellow)

12. Piston boot (Seal Kit)

5. Inner pad (Pad Kit)

13. Piston

6. Pin boot (Seal Kit)

14. Piston seal (Seal Kit)

7. Support assembly

15. Body assembly

8. Pad clip

16. Pin bolt

293 mm, 310 mm

363 mm

10

11

10

11

9

8

7

6

2

4

1

17

17

3

15

14

13

12

1

5

N5A0090E

 

 

 

 

 

 

 

Content   ..  212  213  214  215   ..