Isuzu N-Series. Manual - part 80

2-26 CAB AND FRAME

Removal

1. Instrument panel assembly

• Refer to “Instrument panel assembly” in this

Section.

2. Instrument center/side stay

• Remove the mounting bolts A — D.

3. Defroster nozzle/ventilation duct

• Refer to “Heater/Air Conditioner Workshop

Manual”.

4. Intermediate duct (wide cab model)
5. Brake/clutch fluid reserve tank

• Remove the level switch connector and remove

the 4 nuts.

• Extract the fluid and remove each tube.

Caution:
Don’t apply the brake/clutch fluid to the resign portions
and painted portions in any case.

6. Washer tank/bracket

• Remove the washer motor connector and

washer tube and remove the two bolts fixing the
bracket and the one bolt in the lower part of the
tank.

7. Instrument reinforcement assembly

• Remove all the connectors of electrical equip-

ments.

• Remove the mounting bolts E — K.
• When the vehicle is provided with a manual air

conditioner, remove each control cable. For re-
moval, refer to “Heater/Air conditioner Work-
shop Manual”.

8. Instrument support bracket (wide cab model)

• Remove the bolts L and M and remove the in-

strument support bracket from the instrument
reinforcement assembly.

9. Body harness/controller/radio

• Remove the body harness/controller/radio from

the instrument reinforcement assembly. Refer
to “Electrical Equipment Workshop Manual”
and “Heater/Air Conditioner Workshop Manu-
al”.

Installation

For installation, reverse the removal procedure taking
the following points into consideration.

1. Tighten each bolt to the specified tightening

torque.

Tighten:

• G: Clutch pedal bracket upper bolt to 37 N

⋅m (3.8

kg

⋅m/27 lb⋅ft)

• H: Steering column bracket bolt to 20 N

⋅m (2.1 kg⋅m/

14 lb

⋅ft)

• I: Brake pedal bracket upper bolt to 42 N

⋅m (4.3 kg⋅m/

32 lb

⋅ft)

Tighten the other bolts and nuts to the standard torque.

2. Perform air bleeding for the brake and clutch.

Legend

1. Instrument panel assembly

6. Washer tank/bracket

2. Instrument center/side stay

7. Instrument reinforcement assembly

3. Defroster nozzle/ventilation duct

8. Instrument support bracket (wide cab model)

4. Intermediate duct (wide cab model)

9. Body harness/controller/radio

5. Brake/clutch fluid reserve tank

CAB AND FRAME 2-27

DOOR

Front Door Assembly

Component

Removal

1. Disconnect the battery ground cable.
2. Headlamp grille

• Pull out the head lamp grille toward you.

3. Front combination lamp

• Remove the mounting screw and disconnect

the connector.

4. Front panel side

• Remove the bolt.
• Be careful the 3 clips shown in the figure when

removing the front panel side.

Legend

1. Front door assembly

6. Front panel side

2. Door harness connector

7. Outside mirror

3. Door check arm

8. Outside mirror sub cover

4. Headlamp lower cover

9. Outside mirror stay cap

5. Front combination lamp

N2A0047E

2-28 CAB AND FRAME

5. Outside mirror/molding

• Refer to “Outside Mirror Assembly” in this Sec-

tion.

6. Disconnect the door harness connector (2).

• To remove the door on the assistant’s seat

side, remove the glove box (1) and disconnect
the connector.

• To remove the door on the driver’s seat side,

disconnect the connector (3) from the bottom
side of the instrument panel.

7. Door check arm (4)

• Remove the 2 mounting bolts on the door side

(5).

8. Front door assembly (6)

• Remove the one mounting bolt for each hinge

on the front side while the door is closed.

• Put mark on the hinge beforehand.

N2A0048E

N2A0049E

N2A0050E

N2A0051E

CAB AND FRAME 2-29

• Open the door and support it with garage jack

etc.

Caution:
To prevent scratches, support it with a waste cloth or
wooden piece (7).

• Remove the 2 mounting bolts for each hinge on

the rear side while the door is open.

Installation

For installation, reverse the removal procedure taking
the following points into consideration.

1. Tighten the mounting bolts to the specified torque.

Tighten:
Mounting bolt to 24 N

⋅m (2.4 kg⋅m/17.7 lb⋅ft)

2. Adjust the door installation position referring to

“Body Panel Assembly” in Body Panel Section.

N2A0052E

N2A0053E

N2A0054E