Isuzu N-Series. Manual - part 73

00-2 SERVICE INFORMATION

FIXING TORQUE

Front Bumper Fixing Bolts

Instrument Panel

N2A0001E

N2A0002E

SERVICE INFORMATION 00-3

Front Door Fixing Bolts

Window Regulator Fixing Bolts

24 (2.4 / 17.7)

N.m (kg.m / lb.ft)

N2A0229E

N2A0004E

00-4 SERVICE INFORMATION

Seat Belts Fixing Bolts

Front Mounting Fixing Bolts

N2A0005E

N2A0006E

CAB AND FRAME 2-1

FRAME AND CAB

SECTION 2

CAB AND FRAME

Caution:
At assembly and installation, install parts properly with the specified tightening torque values.

Contents

GENERAL DESCRIPTION ..................................... 2-2
BUMPER................................................................. 2-2

Front Bumper (Except NPS Rigid Axle Model).... 2-2
Front Bumper (NPS Rigid Axle Model)................ 2-3

GLASS .................................................................... 2-5

Front Window Glass ............................................ 2-5
Backlight Glass (Single Cab Model) .................. 2-10
Backlight Glass (Crew Cab Model).................... 2-12

FRONT GRILLE .................................................... 2-14
STEP..................................................................... 2-15

Front Step (Except NPS Front Rigid Suspension 
Model)................................................................ 2-15
Rear Step (Crew Cab Model) ............................ 2-19

INSTRUMENT PANEL.......................................... 2-21

Instrument Panel Assembly............................... 2-21
Instrument Reinforcement Assembly................. 2-25

DOOR ................................................................... 2-27

Front Door Assembly......................................... 2-27
Rear Door Assembly ......................................... 2-30
Front Door Trim Pad.......................................... 2-32
Rear Door Trim Pad .......................................... 2-35
Door Window Glass, Regulator and Glass Run .... 2-37
Rear Window Glass and Regulator ................... 2-40
Door Lock Assembly.......................................... 2-43
Door Outside Handle and Door Lock Cylinder ...... 2-45
Rear Door Lock Mechanism .............................. 2-47
Rear Door Outside Door Release Handle ......... 2-48
Keyless Entry Control Unit................................. 2-49

SEAT..................................................................... 2-50

Driver Side (Except LHD Wide Cab Model)....... 2-50
Driver Side (LHD Wide Cab Model)................... 2-52
Center and Passenger Side .............................. 2-54
Rear Seat (NKR) ............................................... 2-56

INTERIOR TRIM ................................................... 2-59

Front Pillar Trim Cover ...................................... 2-59
Header Shelf...................................................... 2-60
Head Lining (Single Cab Model)........................ 2-61
Head Lining (B Pack Model).............................. 2-62
Head Lining (Crew Cab Model) ......................... 2-63
Roof Ventilator................................................... 2-64

SEAT BELT........................................................... 2-65

Tongue Side Seat Belt (Single Cab Model)....... 2-65
Tongue Side Seat Belt (Crew Cab Model) ........ 2-67
Front Center and Driver’s Side Seat Belt Buckle ...... 2-68
Front Center Seat Belt and Assistant’s side Seat Belt 
Buckle................................................................ 2-70
Rear Seat Belt (Crew Cab Model) ..................... 2-72

Rear Seat Belt Buckle and Rear Center Seat Belt/
Buckle (Narrow Cab Model)............................... 2-74
Rear Seat Belt Buckle and Rear Center Seat Belt/
Buckle (Wide Cab Model) .................................. 2-76

CAB MOUNTING................................................... 2-78

Front Mounting................................................... 2-78
Rear Mounting (Model with Rubber Bushing except 
Wide Cab Model) ............................................... 2-81
Rear Mounting (Wide Cab Model) ..................... 2-82
Rear Mounting (Model without Rubber Bushing)... 2-83
Cab Stay ............................................................ 2-84
Cab Lock Assembly ........................................... 2-86
Removal and Installation of Cab Assembly ....... 2-89

BODY PANEL SEALING (SINGLE CAB MODEL) .... 2-91
BODY PANEL SEALING (CREW CAB MODEL) .... 2-101
MELTING SHEET STICKING POSITIONS ......... 2-112
SILENCER MAT SETTING POSITIONS............. 2-113
BODY PANEL SECTIONAL SHAPES (SINGLE CAB 
MODEL)............................................................... 2-114
BODY PANEL SECTIONAL SHAPES (CREW CAB 
MODEL)............................................................... 2-120
BODY PANEL ASSEMBLY ................................. 2-124

Specifications................................................... 2-124