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6A-160 ENGINE MECHANICAL (4JK1/4JJ1) • Install the gasket in the slot of the gear case cover. • Tighten the bolts to the specified torque. Tightening torque: 8 N ⋅⋅⋅⋅m (0.8 kg⋅⋅⋅⋅m / 69 lb in)
RTW56ASH012101 3. Install the crank pulley. • Tighten the bolts to the specified torque. Tightening torque: 294 N ⋅⋅⋅⋅m (30.0 kg⋅⋅⋅⋅m / 217 lb ft) 4. Install the noise cover to the timing chain cover lower. Tightening torque: 10 N ⋅⋅⋅⋅m (1.0 kg⋅⋅⋅⋅m / 87 lb in) 5. Install the vacuum pump. • Tighten the nuts to the specified torque. Tightening torque: 25 N ⋅⋅⋅⋅m (2.5 kg⋅⋅⋅⋅m / 18 lb ft) • Install the oil pipe (feed side and return side) of vacuum pump. • Install the vacuum pipe bracket and vacuum pipe. 6. Install the power steering pump. • Tighten the nuts to the specified torque. Tightening torque: 25 N ⋅⋅⋅⋅m (2.5 kg⋅⋅⋅⋅m / 18 lb ft) • Install the bracket of power steering oil hose clip (1).
LTW56ASH000101 7. Install the lower fan shroud. 8. Install the fan drive belt and pulley. • Install the fan drive belt with the fan pulley. 9. Install the fan and fan clutch. • Tighten the bolts to the specified torque. Tightening torque: 8 N ⋅⋅⋅⋅m (0.8 kg⋅⋅⋅⋅m / 69 lb in) 10. Adjust the drive belt of generator and A/C compressor. the generator. • Apply a force of 98 N (10 kg / 22 lb) to the drive belt mid portion to check the drive belt deflection. Generator drive belt deflection mm (in) New belt 5 - 6 (0.20 – 0.24) Reuse belt 7 - 8 (0.28 – 0.31)
A/C compressor drive belt deflection mm (in) New belt 6 - 7 (0.24 – 0.28) Reuse belt 8 - 9 (0.31 – 0.35) 11. Install the upper fan shroud. 12. Install the radiator upper hose. 13. Replenish the engine coolant. |