Hyundai i10 (2016 year). Instruction

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT MEXICO) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

Miles×1,000

MAINTENANCE

ITEM

Km×1,000

105

120

Valve clearance *4 (if equipped)

Inspect every 95,000 km (60,000 miles) or 48 months *3

Vapor hose and fuel filler cap

Vacuum hose

Fuel filter *5

Fuel lines, hoses and connections

Inspect “Coolant level and leak” every day

Cooling system

Inspect “Water pump” when replacing the drive belt or timing belt

: Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be serviced

by an authorized HYUNDAI dealer.

: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule

depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of power, hard start-

ing problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI

dealer for details.

7 14

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT MEXICO) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

Miles×1,000

MAINTENANCE

ITEM

Km×1,000

105

120

At first, replace at 210,000 km (120,000 miles) or 120 months:

Engine coolant *6

after that, replace every 30,000 km (20,000 miles) or 24 months *7

Battery condition

All electrical systems

Brake lines, hoses and connections

Brake pedal, clutch pedal (if equipped)

Parking brake

Brake/clutch(if equipped) fluid

Disc brakes and pads

Drum brakes and linings (if equipped)

: Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

: When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

: For your convenience, it can be replaced prior to it’s interval when you do maintenance of other items.

7 15

Maintenance

NORMAL MAINTENANCE SCHEDULE (EXCEPT MEXICO) (CONT.)

MAINTENANCE

Number of months or driving distance, whichever comes first

INTERVALS

Months

Miles×1,000

MAINTENANCE

ITEM

Km×1,000

105

120

Steering gear rack, linkage and boots

Driveshaft and boots

Tire (pressure & tread wear)

Front suspension ball joints

Bolt and nuts on chassis and body

Air conditioner refrigerant (if equipped)

Air conditioner compressor (if equipped)

Climate control air filter

Manual transaxle fluid *8 (if equipped)

Inspect every 60,000 km (40,000 miles) or 48 months

Automatic transaxle fluid (if equipped)

Inspect every 60,000 km (40,000 miles) or 48 months

: Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

: Manual transaxle fluid should be changed anytime they have been submerged in water.

7 16

Maintenance

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

I : Inspect and if necessary, adjust, correct, clean or replace

R : Replace or change

Maintenance

Maintenance item

Maintenance intervals

Driving condition

operation

Except Middle East

Every 7,500 km (4,600 miles) or 6 months

Engine oil and engine

A, B, C, D, E,

oil filter

F, G, H, I, J

For Middle East

Every 5,000 km (3,100 miles) or 6 months

Replace more frequently

Air cleaner filter

C, E

depending on the condition

Replace more frequently

Spark plugs

B, H

depending on the condition

C, D, E, F, G,

Manual transaxle fluid (if equipped)

Every 120,000 km (80,000 miles)

H, I, J

A, C, D, E, F,

Automatic transaxle fluid (if equipped)

Every 100,000 km (62,500 miles)

G, H, I, J

Inspect more frequently

Steering gear rack, linkage and boots

C, D, E, F, G

depending on the condition

7 17

Maintenance

Maintenance item

Maintenance intervals

Driving condition

operation

Inspect more frequently

Front suspension ball joints

C, D, E, F, G

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

C, D, E, G, H

depending on the condition

Inspect more frequently

Drum brakes and linings (if equipped)

C, D, E, G, H

depending on the condition

Inspect more frequently

Parking brake

C, D, G, H

depending on the condition

Inspect more frequently

Driveshaft and boots

C, D, E, F, G, H, I, J

depending on the condition

Replace more frequently

Climate control air filter

C, E

depending on the condition

Severe driving conditions

A : Repeated short distance driving

F : More than 50 % driving in heavy city traffic during hot

B : Extensive idling

weather above 32°C (90°F)

C : Driving in dusty, rough roads

G: Driving in mountainous areas

D : Driving in areas using salt or other corrosive

H : Towing a trailer

materials or in very cold weather

: Driving for patrol car, taxi, commercial car or vehicle towing

E : Driving in sandy areas

J : Driving over 170 km/h (106 mile/h)

7 18

Maintenance

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

Engine oil and filter

Fuel filter

Vapor hose and fuel filler cap

The engine oil and filter should be

A clogged filter can limit the speed at

The vapor hose and fuel filler cap should

changed at the intervals specified in the

which the vehicle may be driven, damage

be inspected at those intervals specified

maintenance schedule. If the vehicle is

the emission system and cause multiple

in the maintenance schedule. Make sure

being driven in severe conditions, more

issues such as hard starting. If an exces-

that a new vapor hose or fuel filler cap is

frequent oil and filter changes are

sive amount of foreign matter accumu-

correctly replaced.

required.

lates in the fuel tank, the filter may

require replacement more frequently.

Vacuum crankcase ventilation

Drive belts

After installing a new filter, run the engine

hoses (if equipped)

for several minutes, and check for leaks

Inspect all drive belts for evidence of cuts,

Inspect the surface of hoses for evidence

at the connections. We recommend that

cracks, excessive wear or oil saturation

of heat and/or mechanical damage. Hard

the fuel filter be replaced by an author-

and replace if necessary. Drive belts

and brittle rubber, cracking, tears, cuts,

ized HYUNDAI dealer.

should be checked periodically for proper

abrasions, and excessive swelling indi-

tension and adjusted as necessary.

cate deterioration. Particular attention

Fuel lines, fuel hoses and con-

should be paid to examine those hose

nections

surfaces nearest to high heat sources,

Check the fuel lines, fuel hoses and con-

such as the exhaust manifold.

nections for leakage and damage. We

Inspect the hose routing to assure that

recommend that the fuel lines, fuel hoses

the hoses do not come in contact with

and connectionsr be replaced by an

any heat source, sharp edges or moving

authorized HYUNDAI dealer.

component which might cause heat dam-

age or mechanical wear. Inspect all hose

connections, such as clamps and cou-

plings, to make sure they are secure, and

that no leaks are present. Hoses should

be replaced immediately if there is any

evidence of deterioration or damage.

7 19

Maintenance

Air cleaner filter

Coolant

Brake hoses and lines

When replacing the air cleaner filter, we

The coolant should be changed at the

Visually check for proper installation,

recommend that you use HYUNDAI gen-

intervals specified in the maintenance

chafing, cracks, deterioration and any

uine parts.

schedule.

leakage. Replace any deteriorated or

damaged parts immediately.

Spark plugs

Manual transaxle fluid

Make sure to install new spark plugs of

(if equipped)

Brake fluid

the correct heat range.

Inspect the manual transaxle fluid

Check the brake fluid level in the brake

according to the maintenance schedule.

fluid reservoir. The level should be

Valve clearance (if equipped)

between “MIN” and “MAX” marks on the

Automatic transaxle fluid

side of the reservoir. Use only hydraulic

Inspect for excessive valve noise and/or

(if equipped)

brake fluid conforming to DOT 3 or DOT

engine vibration and adjust if necessary.

4 specification.

We recommend that the system be serv-

Inspect the automatic transaxle fluid

iced by an authorized HYUNDAI dealer.

according to the maintenance schedule.

Parking brake

Cooling system

Inspect the parking brake system includ-

ing the parking brake lever and cables.

Check the cooling system components,

such as the radiator, coolant reservoir,

hoses and connections for leakage and

damage. Replace any damaged parts.

7 20

Maintenance

Rear brake drums and linings

Steering gear box, linkage &

(if equipped)

boots/lower arm ball joint

Check the rear brake drums and linings

With the vehicle stopped and engine off,

for scoring, burning, leaking fluid, broken

check for excessive free-play in the

parts, and excessive wear.

steering wheel.

Check the linkage for bends or damage.

Brake pads, calipers and rotors

Check the dust boots and ball joints for

deterioration, cracks, or damage.

Check the pads for excessive wear, discs

Replace any damaged parts.

for run out and wear, and calipers for fluid

leakage.

Drive shafts and boots

Suspension mounting bolts

Check the drive shafts, boots and clamps

for cracks, deterioration, or damage.

Check the suspension connections for

Replace any damaged parts and, if nec-

looseness or damage. Retighten to the

essary, repack the grease.

specified torque.

Air conditioning refrigerant

(if equipped)

Check the air conditioning lines and con-

nections for leakage and damage.

7 21

Maintenance

ENGINE OIL

5. Pull the dipstick out again and check

the level. The level should be between

F and L.

CAUTION

Do not overfill the engine oil. It may

damage the engine.

OBA073002

OBA073003

Checking the engine oil level

If it is near or at L, add enough oil to bring

the level to F. Do not overfill.

1. Be sure the vehicle is on level ground.

2. Start the engine and allow it to reach

normal operating temperature.

Use a funnel to help prevent oil from

being spilled on engine components.

3. Turn the engine off and wait for a few

minutes (about 5 minutes) for the oil to

return to the oil pan.

Use only the specified engine oil. (Refer

4. Pull the dipstick out, wipe it clean, and

to “Recommended lubricants and capac-

re-insert it fully.

ities” in chapter 8.)

WARNING - Radiator hose

Be very careful not to touch the

radiator hose when checking or

adding the engine oil as it may be

hot enough to burn you.

7 22

Maintenance

ENGINE COOLANT

Changing the engine oil and filter

The high-pressure cooling system has a

Checking the coolant level

reservoir filled with year round antifreeze

We recommend that the engine oil and

coolant. The reservoir is filled at the fac-

filter be replaced by an authorized

WARNING

tory.

HYUNDAI dealer.

Check the antifreeze protection and

Removing radiator

coolant level at least once a year, at the

cap

WARNING

beginning of the winter season, and

Used engine oil may cause skin irri-

before traveling to a colder climate.

tation or cancer if left in contact

•

Never attempt to remove the radi-

with the skin for prolonged periods

ator cap while the engine is oper-

of time. Used engine oil contains

ating or hot. Doing so might lead

chemicals that have caused cancer

to cooling system and engine

in laboratory animals. Always pro-

damage and could result in seri-

tect your skin by washing your

ous personal injury from escap-

hands thoroughly with soap and

ing hot coolant or steam.

warm water as soon as possible

•

Turn the engine off and wait until

after handling used oil.

it cools down. Use extreme care

when removing the radiator cap.

Wrap a thick towel around it, and

turn it counterclockwise slowly to

the first stop. Step back while the

pressure is released from the

cooling system. When you are

sure all the pressure has been

released, press down on the cap,

using a thick towel, and continue

turning counterclockwise to

remove it.

(Continued)

7 23

Maintenance

Recommended engine coolant

(Continued)

• Use only soft (distilled) water in the

• Even if the engine is not operat-

coolant mixture.

ing, do not remove the radiator

• The engine in your vehicle has alu-

cap or the drain plug while the

engine and radiator are hot. Hot

minum engine parts and must be pro-

coolant and steam may still blow

tected by an ethylene-glycol-based

out under pressure, causing seri-

coolant to prevent corrosion and freez-

ous injury.

ing.

• DO NOT USE alcohol or methanol

coolant or mix them with the specified

WARNING

coolant.

The electric motor (cool-

OBA073004

• Do not use a solution that contains

ing fan) is controlled by

more than 60% antifreeze or less than

Check the condition and connections of

engine coolant tempera-

35% antifreeze, which would reduce

all cooling system hoses and heater

ture, refrigerant pres-

the effectiveness of the solution.

hoses. Replace any swollen or deterio-

sure and vehicle speed.

rated hoses.

It may sometimes operate even

For mixture percentage, refer to the fol-

The coolant level should be filled

when the engine is not running.

lowing table.

between F (MAX) and L (MIN) marks on

Use extreme caution when working

the side of the coolant reservoir when the

near the blades of the cooling fan

Mixture Percentage

engine is cool.

Ambient

so that you are not injured by a

(volume)

If the coolant level is low, add enough

Temperature

rotating fan blades. As the engine

specified coolant to provide protection

Antifreeze

Water

coolant temperature decreases, the

against freezing and corrosion. Bring the

-15°C (5°F)

electric motor will automatically

level to F (MAX), but do not overfill.

shut off. This is a normal condition.

-25°C (-13°F)

If frequent additions are required, we rec-

-35°C (-31°F)

ommend that the system be inspected by

-45°C (-49°F)

an authorized HYUNDAI dealer.

7 24

Maintenance

Changing the coolant

We recommend that the coolant be

replaced by an authorized HYUNDAI

dealer.

CAUTION

Put a thick cloth around the radiator

cap before refilling the coolant in

order to prevent the coolant from

overflowing into the engine parts

such as the generator.

OBA073005

WARNING

WARNING - Coolant

Radiator cap

• Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

• Radiator coolant can severely

obscure visibility when sprayed

Do not remove the radiator cap

on the windshield and may cause

when the engine and radiator are

loss of vehicle control or damage

hot. Scalding hot coolant and

to paint and body trim.

steam may blow out under pres-

sure causing serious injury.

7 25

Maintenance

BRAKES/CLUTCH(IF EQUIPPED) FLUID

■ Left-hand drive

Before removing the reservoir cap and

adding brake/clutch fluid, clean the area

WARNING - Brake/clutch

around the reservoir cap thoroughly to

fluid

prevent brake/clutch fluid contamination.

When changing and adding

If the level is low, add fluid to the MAX

brake/clutch fluid, handle it careful-

level. The level will fall with accumulated

ly. Do not let it come in contact with

mileage. This is a normal condition asso-

your eyes. If brake/clutch fluid

ciated with the wear of the brake linings.

come in contact with your eyes,

If the fluid level is excessively low, we

immediately flush them with a large

recommend that the system be checked

quantity of fresh tap water. Have

by an authorized HYUNDAI dealer.

your eyes examined by a doctor as

OBA073006

■ Right-hand drive

soon as possible.

Use only the specified brake/clutch fluid.

(Refer to “Recommended lubricants and

capacities” in chapter 8.)

CAUTION

Do not allow brake/clutch fluid to

Never mix different types of fluid.

contact the vehicle's body paint, as

paint

damage will result.

Brake/clutch fluid, which has been

exposed to open air for an extended

time should never be used as its

quality cannot be guaranteed. It

OBA073006R

should be properly disposed. Don't

WARNING - Loss of brake

Checking the brake/clutch fluid

put in the wrong kind of fluid. A few

fluid

drops of mineral-based oil, such as

level

In the event the brake system

engine oil, in your brake/clutch sys-

Check the fluid level in the reservoir peri-

requires frequent additions of fluid,

tem can damage the system parts.

odically. The fluid level should be

we recommend that the system be

between MAX and MIN marks on the

inspected by an authorized

side of the reservoir.

HYUNDAI dealer.

7 26

Maintenance

AUTOMATIC TRANSAXLE FLUID (IF EQUIPPED)

WARNING - Transaxle fluid

The transaxle fluid level should be

checked when the engine is at nor-

mal operating temperature. This

means that the engine, radiator,

radiator hose and exhaust system

etc., are very hot. Exercise great

care not to burn yourself during

this procedure.

OBA073007

OHD076045N

Checking the automatic transaxle

3. Confirm that the fluid level is in “HOT”

fluid level

range on the level gauge. If the fluid

level is lower, add the specified fluid in

The automatic transaxle fluid level

the fill hole. If the fluid level is higher,

should be checked regularly.

drain the fluid from the drain hole.

Keep the vehicle on the level ground with

4. If the fluid level is checked in cold con-

the parking brake applied and check the

dition

(fluid temperature

20~30°C

fluid level according to the following pro-

(68~86°F) add the fluid to “C” (COLD)

cedure.

line and then recheck the fluid level

1. Place the shift lever in N

(Neutral)

according to the above step 2.

position and confirm the engine is run-

ning at normal idle speed.

2. After the transaxle is warmed up suffi-

ciently

(fluid temperature

70~80°C

(158~176°F), for example by 10 min-

utes usual driving, move the shift lever

through all the positions then place the

shift lever in “N (Neutral) or P (Park)”

position.

7 27

Maintenance

✽ NOTICE

Changing the automatic transaxle

CAUTION

A new automatic transaxle fluid should

fluid

• Low fluid level causes transaxle

be red. The red dye is added so the

We recommend that the system be

shift slippage. Overfilling can

assembly plant can identify it as auto-

replaced by an authorized HYUNDAI

cause foaming, loss of fluid and

matic transaxle fluid and distinguish it

dealer.

transaxle malfunction.

from engine oil or antifreeze. The red

• The use of a non-specified fluid

dye, which is not an indicator of fluid

could result in transaxle malfunc-

quality, is not permanent. As the vehicle

tion and failure.

is driven, the automatic transaxle fluid

will begin to look darker. The color may

eventually appear light brown.

Therefore, we recommend that the sys-

WARNING - Parking brake

tem be replaced by an authorized

To avoid sudden movement of the

HYUNDAI dealer according to the

vehicle, apply the parking brake

Scheduled Maintenance at the begin-

and depress the brake pedal before

ning of this chapter.

moving the shift lever.

Use only the specified automatic

transaxle fluid. (Refer to “Recommended

✽ NOTICE

lubricants and capacities” in chapter 8.)

“C” (COLD) range is for reference only

and should NOT be used to determine

the transaxle fluid level.

7 28

Maintenance

WASHER FLUID

PARKING BRAKE

■ Left-hand drive

WARNING - Coolant

•

Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

•

Radiator coolant can severely

obscure visibility when sprayed

on the windshield and may cause

loss of vehicle control or damage

to paint and body trim.

•

Windshield Washer fluid agents

OBA053006

contain some amounts of alcohol

■ Right-hand drive

OBA073008

and can be flammable under cer-

Checking the washer fluid level

tain circumstances. Do not allow

sparks or flame to contact the

The reservoir is translucent so that you

washer fluid or the washer fluid

can check the level with a quick visual

reservoir. Damage to the vehicle

inspection.

or occupants could occur.

Check the fluid level in the washer fluid

•

Windshield washer fluid is poi-

reservoir and add fluid if necessary. Plain

sonous to humans and animals.

water may be used if washer fluid is not

Do not drink and avoid contact-

available. However, use washer solvent

ing windshield washer fluid.

with antifreeze characteristics in cold cli-

OBA053006R

Serious injury or death could

mates to prevent freezing.

occur.

Checking the parking brake

Check the stroke of the parking brake by

counting the number of “clicks’’ heard

while fully applying it from the released

position. Also, the parking brake alone

should securely hold the vehicle on a fair-

ly steep grade.

7 29

Hyundai i10 (2016 year). Instruction - part 16