Content   ..  11  12  13  14   ..

Hyundai Getz (2010 year). Instruction - part 13

6- 14 DO-IT-YOURSELF MAINTENANCE

G100A02TB-GAT

CHECKING THE TRANSAXLE

!

!

WARNING:

OIL (MANUAL)

WARNING:

o Windshield washer fluid agents

It is always better to check the

contain some amounts of alcohol

transaxle oil level when the engine

and can be flammable under cer-

is cool or cold. If the engine is hot,

tain circumstances. Do not allow

you should exercise great caution

sparks or flame to contact the

to avoid burning yourself on hot

washer fluid or the washer fluid

engine or exhaust parts.

reservoir. Damage to the vehicle

or its occupants could occur.

o Windshield washer fluid is poi-

NOTE:

sonous to humans and animals.

Drain plug

It is recommended that the manual

Filler plug

Do not drink windshield washer

transaxle fluid should be checked by

fluid. Serious injury or death could

HXGS506

an authorized Hyundai dealer.

occur.

Transaxle lubricant in the manual

transaxle should be checked at those

intervals specified in the vehicle main-

tenance schedule in Section 5.

Recommended Oil

Use only HYUNDAI GENUINE PARTS

MTF 75W/85 (API GL-4) in the manual

transaxle.

Manual Transaxle Oil Capacity

The oil capacity of the manual transaxle

is 2.15 liters for gasoline engine and 2.0

liters for diesel engine.

DO-IT-YOURSELF MAINTENANCE 6- 15

G110A02E-AAT

G110B04A-AAT

G110C01TB-GAT

CHECKING THE TRANSAXLE

Recommended Fluid

Transaxle Fluid Capacity

FLUID (AUTOMATIC)

Your Hyundai automatic transaxle is

The fluid capacity of the automatic

Transaxle fluid in the automatic

specially designed to operate with

transaxle is

6.1 liters.

transaxle should be checked at those

Hyundai Genuine ATF SP-III, DIA-

intervals specified in the vehicle main-

MOND ATF SP-III, SK ATF SP-III or

tenance schedule in Section 5.

other brands approved by Hyundai Motor

!

WARNING:

Co., Damage caused by a nonspecified

The transaxle fluid level should be

fluid is not covered by your new vehicle

NOTE:

checked when the engine is at nor-

limited warranty.

Automatic transaxle fluid is basi-

mal operating temperature. This

cally a red color. As driving distance

means that the engine, radiator,

increases, the fluid color turns dark-

exhaust system etc., are very hot.

ish red gradually. It is normal condi-

Exercise great care not to burn your-

tion and you should not judge the

self during this procedure.

need to replace based upon the

changing color.

You must replace the automatic

transaxle fluid in accordance with

intervals specified in the vehicle

maintenance schedule in section 5.

6- 16 DO-IT-YOURSELF MAINTENANCE

G110D02TB-GAT

Checking the automatic

!

transaxle fluid level

WARNING:

Fluid level should be within

The cooling fan is controlled by en-

"HOT" range

gine coolant temperature and may

sometimes operate even when the

engine is not running. Use extreme

caution when working near the

blades of the cooling fan, so that you

are not injured by a rotating fan

blade. As the engine coolant temper-

C090A03FC

ature decreases, the fan will auto-

3. Confirm if the fluid level is in the

matically shut off. This is a normal

“HOT” range on the level gauge. If

condition.

HTB164

the fluid level is lower, add the speci-

The automatic transaxle fluid level

fied fluid from the fill hole. If the fluid

should be checked regularly.

level is higher, drain the fluid from the

drain hole.

Keep the vehicle on level ground with

4. If the fluid level is checked in cold

the parking brake applied and check the

condition[fluid temperature 20~30°C

fluid level according to the following

(68~86°F)], add the fluid to the “COLD”

procedure.

line and then recheck the fluid level

1. Place the shift lever in N(neutral)

according to the above step 2.

position and confirm the engine is

running at idle speed.

2. After the transaxle is warmed up

sufficiently

[fluid temperature

70~80°C (158~176°F)], for example

by 10 minutes usual driving, move

the shift lever through all positions

then place the shift lever in N(neutral)

or P(park) position.

6- 18 DO-IT-YOURSELF MAINTENANCE

G120D02A-AAT

G120E02TB-AAT

G140A01A-AAT

To Check the Fluid Level

Adding Brake Fluid

AIR CONDITIONING CARE

Keeping the Condenser Clean

!

The air conditioning condenser (and

WARNING:

engine radiator) should be checked

Handle brake fluid carefully. It can

periodically for accumulation of dirt,

damage your vision if it gets into

dead insects, leaves, etc. These can

your eyes. Use only DOT 3 or DOT

interfere with maximum cooling effi-

4 specification fluid from a sealed

ciency. When removing such accumu-

container. Do not allow the fluid

lations, brush or hose them away care-

can or reservoir to remain open any

fully to avoid bending the cooling fans.

longer than required. This will pre-

vent entry of dirt and moisture which

HTB166

can damage the brake system and

G140B01A-AAT

cause improper operation.

Checking the Air Conditioning

The fluid level in the brake fluid reser-

voir should be checked periodically.

Operation

The level should be between the "MIN"

1. Start the engine and let it run at a

To add brake fluid;

and "MAX" marks on the side of the

fast idle for several minutes with the

reservoir. If the level is at or below the

1) If it is necessary, remove the air

air conditioning set at the maximum

"MIN" mark, carefully add fluid to bring

cleaner cover.

cold setting.

it up to "MAX". Do not overfill.

2) Wipe away any dirt then unscrew the

2. If the air coming out of the in-dash

fluid reservoir cap.

vents is not cold, have the air condi-

NOTE:

3) Slowly pour the recommended fluid

tioning system inspected by your

If the level is below the "MIN" mark,

into the reservoir using by a funnel.

Hyundai dealer.

it should be changed by an autho-

Do not overfill. Before using, check

rized Hyundai dealer.

the condition of the funnel to prevent

!

a mixture of a foreign substance.

CAUTION:

4) Carefully replace the cap on the res-

Running the air conditioning sys-

ervoir and tighten.

tem for extended periods of time

with a low refrigerant level may

damage the compressor.

DO-IT-YOURSELF MAINTENANCE 6- 19

G140C01A-AAT

B145A03TB-GAT

1.4/1.6L

Lubrication

CHANGING THE CLIMATE CON-

TROL AIR FILTER (In Front of

To lubricate the compressor and the

A/C

seals in the system, the air condition-

evaporator unit) (If Installed)

ing should be run for at least 10 min-

The climate control air filter is located in

utes each week. This is particularly

front of the evaporator unit behind the

important during cool weather when

glove box.

the air conditioning system is not oth-

8mm

It operates to decrease pollutants en-

erwise in use.

(0.315 in.)

tering the car.

TENSION PULLEY

CRANK PULLEY

HTB219

G140D01TB-GAT

Checking the Compressor Drive

When the air conditioning is being used

Belt

regularly, the compressor drive belt

tension should be checked at least

1.1L

Power steering

once a month.

To check the drive belt tension, press

Crank pully

down on the belt halfway between the

A/C pully

engine crankshaft and compressor

pulleys. Pressing with your finger, you

should not be able to deflect this belt

HTB290

anymore than 8.0 mm (1.1L: 5~ 5.5

mm). If you have the instruments to

1. Remove the adjusting pins on both

check it with a force of 98N (22 lb.), the

sides of the glove box to open half

5 ~ 5.5 mm (0.19 ~ 0.21 in.)

deflection should be approx. 8.0 mm

the glove box.

G140D01TB

(0.315 in.). If the belt is too loose, have

it adjusted by your Hyundai dealer.

6- 20 DO-IT-YOURSELF MAINTENANCE

G150A01A-GAT

CHECKING STEERING WHEEL

FREE-PLAY

30 mm

HTB291

HTB293

(1.18 in.)

2. Remove the cable and the wiring

4. Replace the two filters.

from the filter cover.

5. Installation is the reverse order of

G150A01TB

disassembly.

To check the steering wheel free-play,

stop the car with the wheels pointed

!

straight ahead and gently move the

CAUTION:

steering wheel back and forth. Use

Be sure to install the climate control

very light finger pressure and be sen-

air filter in the direction of the arrow

sitive to changes in resistance that

sign. Unless, it may cause noise or

mark the limits of the free-play. If the

deterioration.

freeplay is greater than specified, have

it inspected by your Hyundai dealer

and adjusted or repaired if necessary.

HTB292

3. Remove the filter cover to push the

upside of the filter cover.

DO-IT-YOURSELF MAINTENANCE 6- 21

G160A01A-GAT

G170A01A-GAT

G180A01A-GAT

CHECKING CLUTCH PEDAL

CHECKING BRAKE PEDAL

CHECKING BRAKE PEDAL

FREE-PLAY

FREE-PLAY

CLEARANCE

6 ~ 13 mm

3 ~ 8 mm

(0.24 ~ 0.51 in.)

(0.12 ~ 0.31 in.)

45.1 mm (1.78 in.)

G160A01E

HXGS508

G180A01L

With the engine off, press lightly on the

With the engine off, press down on the

You need a helper to check the brake

clutch pedal until you feel a change in

brake pedal several times to reduce

pedal clearance. With the engine run-

resistance. This is the clutch pedal

the vacuum in the brake booster.

ning, have your helper press down on

free-play. The free-play should be within

Then, using your hand, press down

the brake pedal several times and then

the limits specified in the illustration. If

slowly on the brake pedal until you feel

hold it down with a force of about 490

it is not, have it inspected by your

a change in resistance. This is the

N (50 Kg, 110 lbs). The brake pedal

Hyundai dealer and adjusted or re-

brake pedal free-play.

clearance is the distance from the top

paired if necessary.

The free-play should be within the limits

surface of the brake pedal to the as-

specified in the illustration. If it is not,

phalt sheeting under the floor mat.

have it inspected by your Hyundai

If the brake pedal clearance is not

dealer and adjusted or repaired if nec-

within the limits specified in the illustra-

essary.

tion, have it inspected by your Hyundai

dealer and adjusted or repaired if nec-

essary.

6- 22 DO-IT-YOURSELF MAINTENANCE

G190A01A-GAT

G190B01TB-GAT

Drive belts should be checked periodi-

CHECKING DRIVE BELTS

CHECKING DRIVE BELTS

cally for proper tension and adjusted if

(Gasoline)

necessary. At the same time, belts

(Diesel)

1.1L

should be examined for cracks, wear,

Water pump pulley

Water Pump Pulley

fraying or other evidence of deteriora-

Power

tion and replaced if necessary.

Tensioner

steering

Belt routing should also be checked to

pump

Alternator

be sure there is no interference be-

tween the belts and other parts of the

engine. After a belt is replaced, the

new belt should be adjusted again

Alternator

after two or three weeks to eliminate

9.5 ~11.0 mm

slack resulting from initial stretching

(0.37 ~ 0.43 in.)

Crankshaft pulley

after use.

Crankshaft pulley

HTB220

A/C comp.

G190B01TB

1.4L/1.6L

At the scheduled maintenance inspec-

Water Pump Pulley

tion, belts should be examined for

5.1~6 mm

cracks, wear, fraying or other evidence

(0.2~0.24 in.)

of deterioration and replaced if neces-

sary.

Belt routing should also be checked to

be sure there is no interference be-

Alternator

tween the belts and other parts of the

Pulley

engine.

Crankshaft Pulley

HTB186

DO-IT-YOURSELF MAINTENANCE 6- 23

G200A01A-AAT

G200B02A-AAT

CHECKING AND REPLACING

Replacing Accessory Fuse

!

FUSES

CAUTION:

When replacing a fusible link, never

Replacing a Fusible Link

use anything but a new fusible link

with the same or lower amperage

rating. Never use a piece of wire or

a higher-rated fusible link. This

could result in serious damage and

Good Melted

create a fire hazard.

HTB180

The fuse box for the lights and other

G200A01L

electrical accessories will be found low

A fusible link will melt if the electrical

on the dashboard on the driver's side.

circuits from the battery are ever over-

Inside the box you will find a list show-

loaded, thus preventing damage to the

ing the circuits protected by each fuse.

entire wiring harness. (This could be

If any of your car's lights or other

caused by a short in the system draw-

electrical accessories stop working, a

ing too much current.) If this ever

blown fuse could be the reason. If the

happens, have a Hyundai dealer de-

fuse has burned out, you will see that

termine the cause, repair the system

the metal strip inside the fuse has

and replace the fusible link. The fusible

burned through. If you suspect a blown

links are located in a fuse box for easy

fuse, follow this procedure:

inspection.

6- 24 DO-IT-YOURSELF MAINTENANCE

1. Turn off the ignition and all other

sory you can temporarily get along

switches.

without (the radio or cigarette light-

!

CAUTION:

er, for example). Always remember

2. Open the fuse box and examine

A burned-out fuse indicates that

each fuse. Remove each fuse by

to replace the borrowed fuse.

there is a problem in the electrical

pulling it toward you (a small "fuse

circuit. If you replace a fuse and it

puller" tool is contained in the fuse

Good

Burned out

blows as soon as the accessory is

box to simplify this operation).

turned on, the problem is serious

3. Be sure to check all other fuses

and should be referred to a Hyun-

even if you find one that appears to

dai dealer for diagnosis and repair.

have burned out.

Never replace a fuse with anything

except a fuse with the same or a

lower amperage rating. A higher

capacity fuse could cause damage

and create a fire hazard.

G200B02L

NOTE:

See page 6-36 for the fuse panel

descriptions.

HTB223

4. Replace the blown fuse by pressing

a new fuse of the same rating into

place. The fuse should be a snug fit.

If it is not, have the fuse clip repaired

or replaced by a Hyundai dealer. If

you do not have a spare fuse, you

may be able to borrow a fuse of the

same or lower rating from an acces-

DO-IT-YOURSELF MAINTENANCE 6- 25

G210A01A-AAT

G210B002Y-GAT

o If battery fluid is on your skin, flush

CHECKING THE BATTERY

Checking the Battery

the affected areas with water for at

least

15 minutes and then seek

Keep the battery clean. Any evidence

medical assistance.

of corrosion around the battery posts or

o If battery fluid is in your eyes, rinse

terminals should be removed using a

out your eyes with water and get

solution of household baking soda and

medical assistance as soon as pos-

warm water. After the battery terminals

sible. While you are being driven to

are dry, cover them with a light coating

get medical assistance, continue to

of grease.

rinse your eyes by using a sponge

or soft cloth saturated with water.

o If you swallow battery fluid, drink a

large quantity of water or milk fol-

!

HTB165

WARNING:

lowed by milk of magnesia, eat a

raw egg or drink vegetable oil. Get

Always read the following

medical assistance as soon as pos-

instructions carefully when

!

WARNING:

handling a battery.

sible.

Batteries can be dangerous! When

Keep lighted cigarettes and

working with batteries, carefully ob-

all other flames or sparks

While batteries are being charged (ei-

serve the following precautions to

away from the battery.

ther by a battery charger or by the

avoid serious injuries.

Hydrogen, which is a highly

vehicle's alternator), they produce ex-

plosive gases. Always observe these

combustible gas, is always

The fluid in the battery contains a strong

warnings to prevent injuries from oc-

present in battery cells and

solution of sulfuric acid, which is poi-

curring:

may explode if ignited.

sonous and highly corrosive. Be careful

not to spill it on yourself or the car. If you

o Charge batteries only in a well ven-

do spill battery fluid on yourself, imme-

tilated area.

diately do the following:

o Do not permit flames, sparks or

smoking in the area.

o Keep children away from the area.

6- 26 DO-IT-YOURSELF MAINTENANCE

G220A01A-AAT

Keep batteries out of the

An inappropriately disposed

CHECKING ELECTRIC COOL-

reach of children because

battery can be harmful to

ING FANS

batteries contain highly cor-

the environment and human

rosive SULFURIC ACID. Do

health. Dispose the battery

!

not allow battery acid to con-

according to your local

WARNING:

tact your skin, eyes, cloth-

law(s) or regulation.

The cooling fan is controlled by

ing or paint finish.

o When lifting a plastic-cased bat-

engine coolant temperature and

If any electrolyte gets into

tery, excessive pressure on the

may sometimes operate even when

your eyes, flush your eyes

case may cause battery acid to

the engine is not running. Use ex-

with clean water for at least

leak, resulting in personal injury.

treme caution when working near

15 minutes and get immedi-

Lift with a battery carrier or with

the blades of the coolant fan, so

ate medical attention. If pos-

your hands on opposite corners.

that you are not injured by a rotat-

sible, continue to apply

o Never attempt to charge the bat-

ing fan blade. As the engine cool-

water with a sponge or cloth

tery when the battery cables are

ant temperature decreases the fan

until medical attention is re-

connected.

will automatically shut off. This is a

ceived.

o The electrical ignition system

normal condition.

If electrolyte gets on your

works with high voltage.

skin, thoroughly wash the

Never touch these components

contacted area.

with the engine running or the

If you feel a pain or a burn-

ignition switched on.

ing sensation, get medical

attention immediately.

Wear eye protection when

charging or working near a

battery.

Always provide ventilation

when working in an en-

closed space.

DO-IT-YOURSELF MAINTENANCE 6- 27

G220B01A-AAT

G230A03A-GAT

NOTE:

Checking Engine Cooling Fan

POWER STEERING FLUID

Grinding noise from the power

LEVEL

The engine coolant fan should come

steering pump may be heard imme-

on automatically if the engine coolant

diately after the engine is started in

temperature is high.

extremely cold conditions (below -

20°C). If the noise stops during warm

up, there is no abnormal function in

the system. It is due to a power

steering fluid characteristic in ex-

G220C01TB-AAT

tremely cold conditions.

Checking Condenser Cooling Fan

When the air conditioning is in opera-

Recommended Fluid

tion, the condenser cooling fan comes

Use PSF-3 type fluid

on automatically to be controlled by

ECU.

HTB163

NOTE:

The power steering fluid level should be

Do not start the engine when the

checked regularly.

power steering oil reservoir is

To check the power steering fluid level,

empty.

be sure the ignition is "OFF", then

check to make certain that the power

steering fluid level is between the "MAX"

and "MIN" level markings on the fluid

reservoir.

6- 28 DO-IT-YOURSELF MAINTENANCE

G240A01A-AAT

G300A03TB-GAT

POWER STEERING HOSES

REMOVAL OF WATER FROM

!

THE FUEL FILTER

WARNING:

It is suggested that you check the

Be sure to carefully wipe away any

power steering hose connections for

(DIESEL ENGINE)

water drained out in this manner,

fluid leakage at regular intervals. The

because the fuel mixed in the water

power steering hoses should be re-

might be ignited and result in a fire.

placed if there is severe surface crack-

ing, scuffing or worn spots. Deteriora-

tion of the hose could cause prema-

Extracting air in the fuel filter

ture failure.

If you drove until you have no fuel left or

if you replaced the fuel filter, be sure to

extract air in the fuel system as it

makes you difficult to start the engine.

1) Remove the air extract nozzle cap

HTB287

on the fuel filter.

If the fuel filter warning light illuminates

2) Pump up and down until the fuel

flows out of the plug opening.

during driving, it indicates that water

has accumulated in the fuel filter.

NOTE:

NOTE:

Use cloths when you extract air so

It is recommended that water accu-

that the fuel is not sprayed around.

mulated in the fuel filter should be

Clean the fuel around the fuel filter or

removed by an authorized Hyundai

the injection pump before starting

dealer.

the engine to prevent fire. Finally,

check each part if the fuel is leaking.

DO-IT-YOURSELF MAINTENANCE 6- 29

G290A01FC-GAT

G290B01TB-GAT

Horizontal aiming

HEADLIGHT AIMING ADJUST-

Adjustment After Headlight As-

Vertical

MENT

sembly Replacement

aiming

Before performing aiming adjustment,

30mm (1.18 in.) Vertical line

make sure of the following.

Horizontal line

W

1. Keep all tires inflated to the correct

"P"

pressure.

2. Place the vehicle on level ground

H

Cut-off line

and press the front bumper and rear

bumper down several times. Place

HTB269

the vehicle at a distance of 3,000

L

Ground

mm (118 in.) from the test wall.

5. Open the hood.

line

H

3. See that the vehicle is unloaded

6. Draw the vertical line (through the

(except for full levels of coolant,

center of each headlight beam pat-

G290B01HR-1

engine oil and fuel, and spare tire,

tern) and the horizontal line (through

If the vehicle has had front body repair

jack, and tools).

the center of each headlight beam

and the headlight assembly has been

4. Clean the head lights lens and turn

pattern) on the aiming screen.

replaced, the headlight aiming should

on the headlight (low beam).

be checked using the aiming screen as

And then, draw the horizontal paral-

shown in the illustration. Turn on the

lel line at 30 mm (1.18 in.) under the

headlight switch. (Low Beam Position)

horizontal line.

1. Adjust headlights so that main axis

7. Adjust each cut-off line of the low

of light is parallel to center line of the

beam to the parallel line with a phillips

body and is aligned with point "P"

screwdriver - VERTICAL AIMING.

shown in the illustration.

8. Adjust each cut-off line of the low

2. Dotted lines in the illustration show

beam to each vertical line with a

the center of headlights.

phillips screwdriver - HORIZONTAL

AIMING.

6- 30 DO-IT-YOURSELF MAINTENANCE

G270A01TB-GAT

SPECIFICATIONS:

1. Allow the bulb to cool. Wear eye

REPLACEMENT OF BULBS

protection.

Headlight Bulb

"H"

2. Always grasp the bulb by its plastic

Horizontal center line of headlights

base, avoid touching the glass.

from ground.

Before attempting to replace a head-

3. Disconnect the power cord from the

: 656 mm (26.8 in.)

light bulb, be sure the switch is turned

bulb base in the back of the head-

to the "OFF" position.

light.

"W"

The next paragraph shows how to

Distance between each headlight

reach headlight bulbs so they may be

center.

changed. Be sure to replace the

: 1,100 mm (43.3 in.)

burned-out bulb with one of the same

number and wattage rating.

"L"

Distance between the headlights

!

CAUTION:

and the wall that the lights are tested

against.

Keep the lamps out of contact with

: 3,000 mm (118 in.).

petroleum product, such as oil,

gasoline, etc.

HTB5009

4. Remove the dust cover.

Content   ..  11  12  13  14   ..