Hyundai Getz (2010 year). Instruction - part 12
5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F060A01A-AAT
After installing a new filter, run the
harness within the engine room with
EXPLANATION OF SCHED-
engine for several minutes, and check
the engine running, since the high
ULED MAINTENANCE ITEMS
for leaks at the connections. Fuel fil-
currents in the Common Rail sys-
ters should be installed by trained
F060M01A-AAT
tem produce considerable magnetic
technicians.
o Engine Oil and Filter
fields.
The engine oil and filter should be
F060D01TB-AAT
changed at the intervals specified in
o Fuel Lines, Fuel Hoses and
the maintenance schedule. If the car
F060E01A-AAT
Connections
is being driven in severe conditions,
o Timing Belt
more frequent oil and filter changes
Check the fuel lines, fuel hoses and
Inspect all parts related to the timing
are required.
connections for leakage and damage.
belt for damage and deformation.
Have a trained technician replace any
F060B01A-AAT
Replace any damaged parts immedi-
damaged or leaking parts immedi-
o Drive Belts
ately.
ately.
Inspect all drive belts for evidence of
F060G01A-AAT
cuts, cracks, excessive wear or oil
!
o Vapor Hose and Fuel Filler Cap
and replace if necessary. Drive belts
WARNING (Diesel only):
should be checked periodically for
Never work on injection system with
The vapor hose and fuel filler cap
proper tension and adjusted as nec-
engine running or within 30 sec-
should be inspected at those intervals
essary.
onds after shutting off engine. High
specified in the maintenance sched-
pressure pump, rail, injectors and
ule. Make sure that a new vapor hose
F060C01A-AAT
high pressure pipes are subjected
or fuel filler cap is correctly replaced.
o Fuel Filter
to high pressure even after the en-
A clogged filter can limit the speed at
gine has been switched off. The
which the vehicle may be driven, dam-
fuel jet produced by fuel leaks may
age the emission system and cause
cause serious injury, if it contacts
hard starting. If an excessive amount
with the body. People using pace-
of foreign matter accumulates in the
makers should not move closer
fuel tank, the filter may require re-
than 30cm to the ECU or wiring
placement more frequently.
VEHICLE MAINTENANCE REQUIREMENTS
5- 9
F060F01A-AAT
F060J01A-AAT
F070C01A-AAT
o Vacuum, Crankcase Ventila-
o Spark Plugs
o Engine Coolant
tion Hoses
Make sure to install new spark plugs
The coolant should be changed at
Inspect the surface of hoses for evi-
of the correct heat range.
the intervals specified in the mainte-
dence of heat and/or mechanical dam-
nance schedule.
age. Hard and brittle rubber, cracking,
tears, cuts, abrasions, and excessive
F060N01X-GAT
F070D01A-AAT
swelling indicate deterioration. Partic-
o Valve clearances (1.1 L)
o Manual Transaxle Oil
ular attention should be paid to exam-
Incorrect valve clearance will not only
Inspect the manual transaxle oil ac-
ine those hose surfaces nearest to
result in unsteady engine operation,
cording to the maintenance schedule.
high heat sources, such as the ex-
but will also cause excessive noise
haust manifold.
and reduced engine performance. In-
NOTE:
Inspect the hose routing to assure
spect valve clearance and adjust as
that the hoses do not come in contact
If the oil level is low, check for
required while the engine is hot.
with any heat source, sharp edges or
possible leaks before adding oil.
moving component which might cause
Do not overfill.
Valve-to-rocker arm clearance
heat damage or mechanical wear.
Intake valves
0.2 mm (0.008 in.)
Inspect all hose connections, such as
F070E05A-AAT
Exhaust valves ... 0.25 mm (0.010 in.)
clamps and couplings, to make sure
o Automatic Transaxle Fluid
they are secure, and that no leaks are
The fluid level should be in the "HOT"
present. Hoses should be replaced
F070B01A-GAT
range of the dipstick, after the engine
immediately if there is any evidence
o Cooling System
and transaxle are at normal operating
of deterioration or damage.
temperature. Check the automatic
Check the cooling system part, such
transaxle fluid level with the engine
as radiator, coolant reservoir, hoses
running and the transaxle in neutral,
F060H01A-AAT
and connections for leakage and dam-
with the parking brake properly ap-
o Air Cleaner Filter
age. Replace any damaged parts.
plied. Use Hyundai Genuine ATF SP-
A Genuine Hyundai air cleaner filter is
III, DIAMOND ATF SP-III, SK ATF
recommended when filter is replaced.
SP-III or other brands appraoved by
Hyundai Motor Co., when adding or
changing fluid.
5- 10 VEHICLE MAINTENANCE REQUIREMENTS
F070F01A-AAT
F070J01A-AAT
F070M01A-AAT
o Brake Hoses and Lines
o Brake Pads, Calipers and
o Steering Gear Box, Linkage &
Rotors
Boots/Lower arm Ball Joint
Visually check for proper installation,
chafing, cracks, deterioration and any
Check the pads for excessive wear,
With the vehicle stopped and engine
leakage. Replace any deteriorated or
discs for run out and wear, and cali-
off, check for excessive free-play in
damaged parts immediately.
pers for fluid leakage.
the steering wheel. Check the linkage
for bends or damage. Check the dust
F070G02A-AAT
boots and ball joints for deterioration,
F070K01A-AAT
o Brake Fluid
cracks, or damage. Replace any dam-
o Exhaust Pipe and Muffler
aged parts.
Check brake fluid level in the brake
Visually inspect the exhaust pipes,
fluid reservoir. The level should be
muffler and hangers for cracks, dete-
between "MIN" and "MAX" marks on
F070N01A-AAT
rioration, or damage. Start the engine
the side of the reservoir. Use only
o Power Steering Pump, Belt
and listen carefully for any exhaust
hydraulic brake fluid conforming to
and Hoses
gas leakage. Tighten connections or
DOT 3 or DOT 4.
replace parts as necessary.
Check the power steering pump and
hoses for leakage and damage. Re-
F070H01A-AAT
place any damaged or leaking parts
F070L01A-AAT
o Rear Brake Drums/Linings
immediately. Inspect the power steer-
o Suspension Mounting Bolts
Parking Brake
ing belt for evidence of cuts, cracks,
Check the suspension connections for
excessive wear, oiliness and proper
Check the rear brake drums and lin-
looseness or damage. Retighten to the
tension. Replace or adjust it if neces-
ings for scoring, burning, leaking fluid,
specified torque.
sary.
broken parts, and excessive wear.
Inspect the parking brake system in-
cluding the parking brake lever and
cables. For detailed service proce-
dures, refer to the Shop Manual.
VEHICLE MAINTENANCE REQUIREMENTS
5- 11
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged parts
and, if necessary, repack the grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.
Check air conditioning performance
according to the relevant shop manual
if necessary.
6. Do-It-Yourself Maintenance
Engine compartment
6-2
General checks
6-5
Checking the engine oil
6-6
Checking the engine coolant
6-9
Changing the air cleaner filter
6-11
Filling the washer reservoir
6-13
Checking the transaxle oil (manual)
6-14
Checking the transaxle fluid (Automatic)
6-15
Checking the brakes
6-17
Air conditioning care
6-18
Changing the climate control air filter
6-19
6
Checking drive belts
6-22
Checking and replacing fuses
6-23
Checking the battery
6-25
Checking electric cooling fans
6-26
Power steering fluid level
6-27
Replacement of bulbs
6-30
Fuse panel description
6-36
6- 2 DO-IT-YOURSELF MAINTENANCE
G010A02TB-GAT
ENGINE COMPARTMENT (1.1 SOHC)
!
CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
HTB160A
1. Power steering fluid reservoir
5. Air cleaner filter
9. Radiator cap
2. Auto fuel cut switch (If installed)
6. Relay box
10.Engine coolant reservoir
3. Engine oil filler cap
7. Windshield washer fluid reservoir
11.Battery
4. Brake fluid and clutch fluid
cap
reservoir
8. Engine oil level dipstick
DO-IT-YOURSELF MAINTENANCE 6- 3
G010B02TB-GAT
ENGINE COMPARTMENT (1.4 DOHC/1.6 DOHC)
!
CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
HTB5001
1. Power steering fluid reservoir
5. Air cleaner filter
9. Radiator cap
(If installed)
6. Relay box
10.Engine coolant reservoir
2. Auto fuel cut switch (If installed)
7. Windshield washer fluid reservoir
11.Automatic transaxle fluid level dip-
3. Engine oil filler cap
cap
stick (If installed)
4. Brake fluid and clutch fluid
8. Engine oil level dipstick
12.Battery
reservoir
6- 4 DO-IT-YOURSELF MAINTENANCE
G010C03TB-GAT
ENGINE COMPARTMENT (1.5 DIESEL)
!
CAUTION:
When inspecting or
servicing the engine,
you should handle
tools and other heavy
objects carefully so
that the plastic rocker
cover of the engine is
not damaged.
OTB008001
1. Engine coolant reservoir
4. Air cleaner filter
7. Engine oil level dipstick
2. Engine oil filler cap
5. Relay box
8. Radiator cap
3. Brake fluid and clutch fluid reservoir
6. Windshield washer fluid reservoir
9. Battery
cap
DO-IT-YOURSELF MAINTENANCE 6- 5
G020A02A-AAT
G020B01A-AAT
G020C01A-AAT
GENERAL CHECKS
Vehicle Exterior
Vehicle Interior
Engine Compartment
The following should be checked
The following should be checked each
The following should be checked regu-
monthly:
time when the vehicle is driven:
larly:
o
Overall appearance and condition
o
Lights operation
o
Engine oil level and condition
o
Wheel condition and wheel nut
o
Windshield wiper operation
o
Transaxle fluid level and condition
torgue
o
Horn operation
o
Brake fluid level
o
Exhaust system condition
o
Defroster, heater system operation
o
Clutch fluid level
o
Light condition and operation
(and air conditioning, if installed)
o
Engine coolant level
o
Windshield glass condition
o
Steering operation and condition
o
Windshield washer fluid level
o
Wiper blade condition
o
Mirror condition and operation
o
Accessory drive belt condition
o
Paint condition and body corrosion
o
Turn signal operation
o
Engine coolant hose condition
o
Fluid leaks
o
Accelerator pedal operation
o
Fluid leaks (on or below compo-
o
Door and hood lock condition
o
Brake operation, including parking
nents)
o
Tire pressure and condition
brake
o
Power steering fluid level
(including spare tire)
o
Manual transaxle operation, includ-
o
Battery condition
ing clutch
operation
o
Air filter condition
o
Automatic transaxle operation, in-
cluding "Park" mechanism opera-
tion
o
Seat control condition and opera-
tion
o
Seat belt condition and operation
o
Sunvisor operation
If you notice anything that does not
operate correctly or appears to be
functioning incorrectly, inspect it care-
fully and seek assistance from your
Hyundai dealer if service is needed.
6- 6 DO-IT-YOURSELF MAINTENANCE
G020D01TG-GAT
G030A02O-GAT
MAINTENANCE PRECAUTIONS
CHECKING THE ENGINE OIL
!
WARNING:
Gasoline Engine
Improper or incomplete service may
o Performing maintenance work on
Recommended Oil
result in problems. This section gives
a vehicle can be dangerous. You
instructions only for the maintenance
can be seriously injured while
items that are easy to perform.
performing some maintenance
Several procedures should be done by
procedures. If you lack sufficient
an authorized Hyundai dealer.
knowledge and experience or the
proper tools and equipment to do
NOTE:
the work, have it done by an autho-
Improper owner maintenance dur-
rized Hyundai dealer.
ing the warranty period may affect
o Working under the hood with the
warranty coverage.
engine running is dangerous. It
becomes even moredangerous
when you wear jewelry or loose
G030B01JM
clothing. These can become en-
Engine oil is essential to the perfor-
tangled in moving parts and result
mance and service of the engine. It is
in injury. Therefore, if you must
suggested that you check the oil level
run the engine while working un-
at least once a week in normal use and
der the hood, make certain that
more often if you are on a trip or driving
you remove all jewelry (especially
in severe conditions.
rings, bracelets, watches, and
necklaces) and all neckties,
The engine oil quality should meet the
scarves, and similar loose cloth-
following classification.
ing before getting near the engine
or cooling fans.
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
DO-IT-YOURSELF MAINTENANCE 6- 7
G030B03TB-GAT
NOTE:
NOTE:
CHECKING THE ENGINE OIL
o For good fuel economy, SAE 5W-
SAE 0W-30 oil is for extra cold zone
Diesel Engine
20 (5W-30), ILSAC GF-3 engine oil
and to be restricted by driving con-
is preferred regardless of regional
Recommended Oil
dition and dealing area. (Especially,
option and engine variation.
not recommended for sustained
o If SAE 5W-20, ILSAC GF-3 engine
high loaded and high speed opera-
oil is not available, secondary rec-
tion.)
ommended engine oil for corre-
sponding temperature range can
be used.
G030C02JM-GAT
To Check the Oil Level
Gasoline engine
G030B01TB
Engine oil is essential to the perfor-
mance and service of the engine. It is
suggested that you check the oil level
every 500km or before starting a long
trip and more often if you are driving in
severe conditions.
The engine oil quality should meet the
following classification:
HTB167
API class: CH4 or ABOVE
ACEA class: B4 or ABOVE
6- 8 DO-IT-YOURSELF MAINTENANCE
G030D02TB-GAT
Diesel engine
If the oil level is close to or below the "L"
Adding Oil
mark, add oil until it reaches the "F"
Gasoline engine
mark. To add oil:
1. Remove the oil filler cap by turning it
counterclockwise.
2. Add oil, then check the level again.
Do not overfill.
3. Replace the cap by turning it clock-
wise.
The distance between the "F" and "L"
HTB167A
marks is equal to about 1 liter(Gasoline
Before checking the oil, warm up the
Engine)/1.5 liter(Diesel Engine) of oil.
engine to the normal operating tem-
HTB169
perature and be sure it is parked on
Diesel engine
level ground. Turn the engine off.
!
CAUTION:
Wait about five minutes, then remove
Slowly pour the recommended oil
the dipstick, wipe it off, fully reinsert the
using by a funnel. Do not overfill not
dipstick and withdraw it again. Then
to damage engine.
note the highest level the oil has reached
on the dipstick. It should be between
the upper ("F") and lower ("L") range.
!
!
WARNING:
WARNING:
Be very careful not to touch the radia-
Be very careful not to touch the radia-
HTB169A
tor hose when adding the engine oil
tor hose when checking the engine
as it may be hot enough to burn you.
oil as it may be hot enough to burn
you.
DO-IT-YOURSELF MAINTENANCE 6- 9
G050A01TG-AAT
NOTE:
Engine oil consumption
CHECKING THE ENGINE COOL-
o It is recommended that the engine
It is normal that an engine should
ANT
oil and filter should be changed
consume some engine oil while nor-
by an authorized Hyundai dealer.
mal driving. The cause of oil consump-
o Always dispose of used engine oil
tion in a normal engine are as follows;
!
WARNING:
in an environmentally acceptable
Do not remove the radiator cap when
manner. It is suggested that it be
o
Engine oil is used to lubricate pis-
the engine is hot. When the engine
placed in a sealed container and
tons, piston rings and cylinders.
is hot, the engine coolant is under
taken to a service station for recla-
A thin film of oil is left on the cylinder
pressure and may erupt through
mation. Do not pour the oil on the
wall when a piston moves down-
the opening if the cap is removed.
ground or put it into the house-
wards in the cylinder. High negative
You could be seriously burned if
hold trash.
pressure generated during engine
you do not observe this precau-
operation sucks some of the oil into
tion. Do not remove the radiator
the combustion chamber.
cap until the radiator is cool to the
!
WARNING:
This oil with some oil of the cylinder
touch.
Used motor oil may cause irritation
wall is burned by the high tempera-
or cancer of the skin if left in contact
ture combustion gases during the
NOTE:
with the skin for prolonged periods
combustion process.
It is recommended that the engine
of time. Wash your hands thoroughly
o
The engine oil consumption is
coolant should be changed by an
with soap and warm water as soon as
strongly effected by the viscosity
authorized Hyundai dealer.
possible after handling used oil.
and quality of oil, engine rpm and
driving condition etc. The engine oil
is more consumed under severe
driving conditions such as high
G350A01A-GAT
speeds and frequent acceleration
ENGINE OIL CONSUMPTION
and deceleration than normal driv-
Function of Engine Oil
ing condition.
Engine oil has the primary function of
lubricating and cooling the inside of the
engine.
6- 10 DO-IT-YOURSELF MAINTENANCE
G050B01A-AAT
G050C02A-GAT
Use a high quality ethylene-glycol cool-
Recommended Engine Coolant
To Check the Coolant Level
ant in a 50/50 mix with water. The
Gasoline engine
engine coolant should be compatible
The coolant level can be seen on the
with aluminum engine parts. Additional
side of the plastic coolant reservoir.
corrosion inhibitors or additives should
The level of the coolant should be
not be used. The cooling system must
between the "L" and "F" lines on the
be maintained with the correct con-
reservoir when the engine is cold. If the
centration and type of engine coolant
level is below the "L" mark, add engine
to prevent freezing and corrosion.
coolant to bring it up between "L" and
Never allow the concentration of anti-
"F". If the level is low, inspect for
freeze to exceed the 60% level or go
coolant leaks and recheck the fluid
below the 35% level, or damage to the
level frequently. If the level drops again,
cooling system may result. For proper
visit your Hyundai dealer for an inspec-
concentration when adding or replac-
tion and diagnosis of the reason.
HTB170
ing the engine coolant, refer to the
following table.
Diesel engine
Ambient
Engine coolant concentration
!
WARNING:
temperature
Antifreeze
Water
The cooling fan is controlled by en-
solution
°C ( °F)
gine coolant temperature and may
-15 (5)
35%
65%
sometimes operate even when the
-25 (-13)
40%
60%
engine is not running. Use extreme
-35 (-31)
50%
50%
caution when working near the
-45 (-49)
60%
40%
blades of the cooling fan so that you
are not injured by a rotating fan
blade. As the engine coolant tem-
perature decreases, the fan will auto-
HTB170A
matically shut off. This is a normal
condition.
DO-IT-YOURSELF MAINTENANCE 6- 11
G070A02TB-AAT
G080A02A-AAT
1. Remove the engine cover (If installed)
CHANGING THE AIR CLEANER
WINDSHIELD WIPER BLADES
2. Unsnap the clips around the cover.
FILTER
3. Lift the cover off.
Gasoline engine
4. Remove the old filter and replace to
the new one. Genuine Hyundai Re-
placement Parts are recommended.
!
CAUTION:
o Operating your vehicle without a
proper air filter in place can result
in excessive engine wear.
HEF119
o When removing the air cleaner
filter, be careful that dust or dirt
The wiper blades should be carefully
HTB168
does not enter the air intake. These
inspected from time to time and cleaned
may result in damage to the air
Diesel engine
to remove accumulations of road film
cleaner filter.
or other debris. To clean the wiper
blades and arms, use a clean sponge
or cloth with a mild soap or detergent
and water. If the wipers continue to
streak or smear the glass, replace
them with Genuine Hyundai Replace-
ment parts or their equivalent.
HTB168A
6- 12 DO-IT-YOURSELF MAINTENANCE
G080B01GK-GAT
Replacing the Wiper Blades
!
CAUTION:
o Do not operate the wipers on dry
To remove the wiper blade
glass. This can result in more
rapid wear of the wiper blades
and may scratch the glass.
o Keep the blade rubber out of con-
tact with petroleum products
such as engine oil, gasoline, etc.
1JBA7037
1LDA5023
1. Raise the wiper arm and turn the
wiper blade assembly to expose the
plastic locking clip.
1JBA7038
2. Compress the clip and slide the blade
assembly downward.
3. Lift it off the arm.
DO-IT-YOURSELF MAINTENANCE 6- 13
G090A02A-GAT
To install the wiper blade
A good quality washer fluid should be
FILLING THE WASHER RESER-
Install the blade assembly in the re-
used to fill the washer reservoir. The
verse order of removal.
VOIR
fluid level should be checked more
Gasoline engine
frequently during bad weather or when-
ever the washer system is in more
frequent use.
The capacity of the washer reservoir is
3.0 liters
(3.2 U.S. quarts).
!
CAUTION:
o Radiator antifreeze (engine cool-
ant) should not be used in the
HTB173
washer system because it will
damage the car's finish.
Diesel engine
o The washer lever should not be
pulled and the washer should
not be operated if the washer
reservoir is empty. This can dam-
age the washer fluid pump.
HTB173A
The washer fluid reservoir supplies fluid
to the windshield washer system.