Hyundai Santa Fe (2006 year). Manual - part 322

EM -90

ENGINE (D4EB - DIESEL 2.2)

3.

Remove the main muffler(A).

Tightening torque :
40 ~ 55N.m (4.0 ~ 5.5kgf.m, 28.9 ~ 39.8lb-ft)

A

SCMEM6047D

A

SCMEM6048D

4.

Installation is in the reverse order of removal.

REPLACEMENT

E41CC23B

INTERCOOLER

1.

Remove the intercooler.

1)

Disconnect the integrated connector(C) that con-
nectors the BPS(Boost Pressure sensor) sensor
connector(A) and the VGT solenoid valve con-
nector(B).

A

B

C

SCMEM6003D

2)

Remove the intercooler hose(A).

3)

Remove the VGT solenoid valve.

4)

Remove the intercooler(C).

Tightening torque
80 ~ 120N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)

A

A

C

B

SCMEM6004D

INTAKE AND EXHAUST SYSTEM

EM -91

INSTALLATION

EE407A32

INTAKE MANIFOLD

1.

Install the intake manifold.

Tightening torque
15 ~ 20N.m(1.5 ~ 2.0kgf.m, 10.8 ~ 14.5lb-ft)

2.

Install the delivery pipe.(See FL group).

3.

Install the throttle flap vacuum hose.

4.

Install the coolant bleed hose.

5.

Install the radiator hose.

6.

Install the intercooler hose.

7.

Install the alternator.

EXHAUST MANIFOLD

1.

Install the exhaust manifold(A) on the cylinder head
with a new gasket(B).
Install the turbocharger supporting bracket and the oil
feed/return pipes.

Tightening torque
Exhaust manifold : 30 ~ 35N.m(3.0 ~ 3.5kgf.m,
21.7 ~ 25.3lb-ft)
Turbo charger support bracket : 35 ~ 40N.m(3.5
~ 4.0kgf.m, 25.3 ~ 28.9lb-ft)
Oil feed pipe : 12 ~ 18N.m(1.2 ~ 1.8kgf.m, 8.7 ~ 13lb-ft)

A

B

LCIG031A

2.

Install the heat protector.

Tightening torque
12 ~ 16N.m(1.2 ~ 1.6kgf.m, 8.7 ~ 10.8lb-ft)

3.

Install the EGR valve and EGR cooler assembly(A).

Tightening torque
25 ~ 30N.m(2.5 ~ 3.0kgf.m, 18.1 ~ 21.7lb-ft)

A

B

C

D

LCIG024A

4.

Install the EGR valve vacuum hose.

5.

Install the EGR cooler hose(A).

A

LCIG009A

Engine (G6EA -

GSL 2.7)

GENERAL

ENGINE BLOCK

COOLING SYSTEM

LUBRICATION SYSTEM

INTAKE AND EXHAUST SYSTEM

CYLINDER HEAD ASSEMBLY

TIMING SYSTEM

ENGINE AND TRANSAXLE ASSEMBLY

EMA -2

ENGINE (G6EA - GSL 2.7)

GENERAL

SPECIFICATIONS

EAFA9CDF

Description

Specifications

Limit

General

Type

V-type, DOHC

Number of cylinder

6

Bore

86.7mm(3.4134in.)

Stroke

75mm(2.9528in.)

Total displacement

2,656cc

Compression ratio

10.4

Firing order

2-3-4-5-6-1

Valve timing

Opens (ATDC)

4 ~ -56

Intake valve

Closes (ABDC)

60 ~ 0

Opens (BBDC)

46

Exhaust valve

Closes (ATDC)

10

Cylinder head

Flatness of gasket surface

0.03mm(0.0012in.) or less

0.05mm(0.0020in.)

Intake

0.15mm(0.0059in.) or less

Flatness of manifold
mounting

Exhaust

0.15mm(0.0059in.) or less

Camshaft

Intake

44.5mm(1.7520in.)

LH
Camshaft

Exhaust

44.5mm(1.7520in.)

Intake

44.5mm(1.7520in.)

Cam height

RH
Camshaft

Exhaust

44.5mm(1.7520in.)

Intake

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

LH
Camshaft

Exhaust

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

Intake

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

Journal outer
diameter

RH
Camshaft

Exhaust

27.964 ~ 27.980mm(1.1009 ~ 1.1016in.)

Intake

0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)

Bearing oil
clearance

Exhaust

0.020 ~ 0.057mm(0.0008 ~ 0.0022in.)

End play

0.05 ~ 0.15mm(0.0020 ~ 0.0059in.)

Valve

Intake

110.1mm(4.3346in.)

Valve length

Exhaust

111.1mm(4.3740in.)

Intake

5.965 ~ 5.980mm(0.2348 ~ 0.2354in.)

Stem outer diameter

Exhaust

5.950 ~ 5.965mm(0.2343 ~ 0.2348in.)

Face angle

45 ~ 45.5