Hyundai Santa Fe (2006 year). Manual - part 320

EM -82

ENGINE (D4EB - DIESEL 2.2)

INTAKE AND EXHAUST
SYSTEM

COMPONENTS

E86FAACF

INTAKE MANIFOLD

NOTE
• Use new gashet when reassembly.
• Check for folds or scratches on the surface of the gashet.
• Replace sith a new gasket if damagcd.

TORQUE : N.m (kgf.m, lb-ft)

20~25
(2.0~3.5, 15~18)

1

2

3

4

5

6

7

15~22 (1.5~2.2, 11~16)

10~12 (1.0~1.2,7~9) 

8~10 (8~1.0, 6~7)

1.  Throttle body
2.  Intake manifold
3.  Intake manifold gasket
4.  Swirl valve actuator

5.  Thermostat
6.  Thermostat gasket
7.  Thermostat housing 

SCMM16017L

INTAKE AND EXHAUST SYSTEM

EM -83

EXHAUST MANIFOLD

TORQUE : N.m (kgf.m, lb-ft)

20~27
(2.0~2.7, 15~20)

20~27 (2.0~2.7, 15~20)

NOTE
• Use new gashet and self-locking
  nut when assembly.
• Check for folds or scratches 
  on the surface of the gashet.
• Replace with a new gasket if 
  damaged.

1

1

2

3

4

5

6

7

8

9

10

10

11

8~12
(8~1.2, 6~9)

17~22 (1.7~2.2, 12~16)

30~35 (3.0~3.5, 22~26)

35~45
(3.5~4.5, 26~33)

8~10
(8~1.0, 6~7)

17~22 (1.7~2.2, 12~16)

25~38

(2.5~3.8, 18~28)

25~30
(2.5~3.0, 19~22)

25~38
(2.5~3.8, 18~28)

1.  Heat protector
2.  Turbo charger discharge pipe
3.  Turbo charger assembly
4.  Turbo charger support bracket
5.  Turbo charger oil drain pipe
6.  Exhaust manifold

  7.  EGR elbow
  8.  Exhaust manifold gasket
  9.  EGR valve and cooler assembly
10.  EGR valve and cooler assembly gasket
11.  Oil separator assembly

SCMM16018L

EM -84

ENGINE (D4EB - DIESEL 2.2)

MUFFLER

40~55(4 ~ 5.5, 30~39.8)

1.  Front muffler
2.  CPF(Catalyzed Particulate Filter)
3.  Center muffler

4.  Main muffler
5.  Gasket
6.  Rubber hanger

TORQUE : N.m (kgf.m, lb-ft)

40~60 (4.0~6.0, 30~43)

40~60 (4.0~6.0, 30~43)

40~60 (4.0~6.0, 30~43)

SCMM16019L

INTAKE AND EXHAUST SYSTEM

EM -85

REMOVAL

E4B0222C

INTAKE MANIFOLD

1.

Remove the alternator. (See EE group - alternator)

2.

Remove the intercooler hose.

3.

Remove the engine coolant bleed hose.

4.

Remove the radiator upper hose.

5.

Disconnect the engine wire harness connectors from
intake manifold side.

6.

Remove the oil level gauge(A).

A

LCIG016A

7.

Remove the common rail(A).(See FL group)

A

LCIG017A

8.

Remove the thermostat housing(A).

Tightening torque :
20 ~ 25N.m (2.0 ~ 2.5kgf.m, 15 ~ 18lb-ft)

A

LCIG018A

9.

Remove the EGR throttle body(A).

Tightening torque :
10 ~ 12N.m (1.0 ~ 1.2kgf.m, 7 ~ 9lb-ft)

A

LCIG019A