Hyundai Santa Fe (2006 year). Manual - part 300

EM -2

ENGINE (D4EB - DIESEL 2.2)

GENERAL

SPECIFICATIONS

E18A7ADE

Description

Specifications

Limit

General

Type

1-type, SOHC

Number of cylinder

4

Bore

87mm(3.4252in.)

Stroke

92mm(3.6220in.)

Total displacement

2,188cc

Compression ratio

17.3:1

Firing order

1-3-4-2

Valve timing

Opens (BTDC)

7

Intake valve

Closes (ABDC)

35

Opens (BBDC)

52

Exhaust valve

Closes (ATDC)

6

Cylinder head

Less than 0.03mm (0.0012in) for width

Less than 0.09mm (0.0035in) for length

Flatness of gasket surface

Less than 0.012mm (0.0005in) for 51 × 51 mm

Camshaft

Intake

34.697mm (1.3660in)

Cam height

Exhaust

34.571mm (1.3611in)

Journal outer diameter

27.947 ~ 27.960mm(1.1003 ~ 1.1008in.)

Bearing oil clearance

0.040 ~ 0.074mm (0.0016 ~ 0.0029in)

End play

0.05 ~ 0.15mm (0.0020-0.0059in)

Valve

Intake

95.5 ~ 95.9mm(3.7598 ~ 3.7756in.)

Valve length

Exhaust

95.2 ~ 95.6mm(3.7480 ~ 3.7638in.)

Intake

5.933 ~ 5.953mm(0.2366 ~ 0.2344in.)

Stem outer diameter

Exhaust

5.905 ~ 5.925mm(0.2325 ~ 0.2333in.)

Face angle

45.5 ~ 46

Intake

1.5 ~ 1.7mm(0.0591 ~ 0.0669in.)

Thickness of valve-
head(margin)

Exhaust

1.2 ~ 1.4mm(0.0472 ~ 0.0551in.)

Intake

0.022 ~ 0.067mm(0.0009 ~ 0.0021in.)

Valve stem to valve guide
clearance

Exhaust

0.050 ~ 0.095mm(0.0020 ~ 0.0037in.)

Valve guide

GENERAL

EM -3

Description

Specifications

Limit

Intake

36.25 ~ 36.75mm(1.4272 ~ 1.4468in.)

Length

Exhaust

36.25 ~ 36.75mm(1.4272 ~ 1.4468in.)

Valve spring

Free length

38.8mm (1.5276in)

Load

21.25±1.3kg/32.0mm(47.4±2.9 lb/1.2598in)

Out of squareness

Less than 1.5

Valve seat

Seat angle

44 ~ 46

Intake

0.95 ~ 1.25mm(0.0374 ~ 0.0492in.)

Valve contacting width

Exhaust

0.8825 ~ 1.0825mm(0.0347 ~ 0.0426in.)

Piston

Piston outer diameter

86.92 ~ 86.95mm (3.4220 ~ 3.4232in)

Piston to cylinder clearance

0.07 ~ 0.09mm (0.0028 ~ 0.0035in)

No. 1 ring
groove

2.415 ~ 2.445mm (0.0951 ~ 0.0963in.)

No. 2 ring
groove

2.06 ~ 2.08mm (0.0811 ~ 0.0819in.)

Ring groove width

Oil ring groove

3.02 ~ 3.04mm (0.1189 ~ 0.1197in.)

Piston ring

No. 1 ring

0.083 ~ 0.137mm (0.0033 ~ 0.0054in)

No. 2 ring

0.065 ~ 0.110mm (0.0026 ~ 0.0043in)

Side clearance

Oil ring

0.03 ~ 0.07mm (0.0012 ~ 0.0028in)

No. 1 ring

0.25 ~ 0.40mm (0.0098 ~ 0.0157in)

No. 2 ring

0.40 ~ 0.60mm (0.0157 ~ 0.0236in)

End gap

Oil ring

0.20 ~ 0.40mm (0.0079 ~ 0.0157in)

Piston pin

Piston pin outer diameter

27.995 ~ 28.000mm (1.1022 ~ 1.1024in)

Connecting rod

Connecting rod bearing oil clearance

0.024 ~ 0.042mm(0.0009 ~ 0.0017in.)

Crankshaft

Main journal outer diameter

60.002 ~ 60.020mm (2.3623 ~ 2.3630in.)

Pin journal outer diameter

50.008 ~ 50.026mm (1.9688 ~ 1.9695in.)

Main bearing oil clearance

0.024 ~ 0.042mm(0.0009 ~ 0.0017in.)

0.1mm

End play

0.09 ~ 0.32mm (0.0035 ~ 0.126in)

Cylinder block

Cylinder bore

87mm(3.4252in.)

Flywheel

Runout

0.45mm(0.0177in.)

Oil pump

EM -4

ENGINE (D4EB - DIESEL 2.2)

Description

Specifications

Limit

Tip clearance

0.12 ~ 0.20mm(0.0047 ~ 0.0079in.)

Side clearance

Radial clearance

0.13 ~ 0.23mm(0.0051 ~ 0.0091in.)

Cooling system

Cooling method

Forced circulation with electrical fan

Coolant quantity

8.4L(8.88US qt, 7.39lmp qt)

Type

Wax pellet type

Opening
temperature

85±1.5 C (185±34.7 F)

Fully opened
temperature

100 C (213 F)

Thermostat

Full lift

8mm (0.3150in.) or more

GENERAL

EM -5

TIGHTENING TORQUE

ITEM

N.m

kgf.m

lb.ft

Engine mounting bracket nuts/bolts(engine side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Engine mounting bracket nuts(body side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Engine mounting insulator bolt

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Engine support bracket bolt

42.2 ~ 53.9

4.3 ~ 5.5

31.1 ~ 39.8

Front roll stopper bracket sub frame member bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Front roll stopper insulator bolt/nut

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Rear roll stopper bracket sub frame member bolt

49.0 ~ 63.7

5.0 ~ 6.5

36.2 ~ 47.0

Rear roll stopper insulator bolt/nut

78.5 ~ 98.1

8.0 ~ 10.0

57.9 ~ 72.3

Transaxle mounting bracket bolt(transaxle side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Transaxle mounting bracket bolt(body side)

63.7 ~ 83.4

6.5 ~ 8.5

47.0 ~ 61.5

Cylinder head cover bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Camshaft sprocket bolt

122.6 ~ 137.3

12.5 ~ 14.0

90.4 ~ 101.3

Camshaft bearing cap bolt

26.0 ~ 28.9

2.7 ~ 3.0

19.2 ~ 21.3

Air cleaner body mounting bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Crankshaft bolt

196.1 ~ 205.9

20.0 ~ 21.0

144.7 ~ 151.9

Damper pulley bolt

29.4 ~ 33.3

3.0 ~ 3.4

21.7 ~ 24.6

Cylinder head bolt(at cold)

63.7 + 120 + 120

6.5 + 120 + 120

47.0 + 120 + 120

Timing belt auto tensioner bolt

49.0 ~ 53.9

5.0 ~ 5.5

36.2 ~ 39.8

Drive belt auto tensioner bolt

25.5 ~ 30.4

2.6 ~ 3.1

18.8 ~ 22.4

Timing belt auto tensioner adjusting bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Drive belt idler bolt

45.1 ~ 50.0

4.6 ~ 5.1

33.3 ~ 36.9

Oil pan bolt

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pan drain plug

34.3 ~ 44.1

3.5 ~ 4.5

25.3 ~ 32.5

Oil screen

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Oil pressure switch

14.7 ~ 21.6

1.5 ~ 2.2

10.8 ~ 15.9

Oil filter fitting

47.1 ~ 51.0

4.8 ~ 5.2

34.7 ~ 37.6

Oil filter

22.6 ~ 24.5

2.3 ~ 2.5

16.6 ~ 18.1

Oil jet bolt

8.8 ~ 12.7

0.9 ~ 1.3

6.5 ~ 9.4

Oil pump cover bolt

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Oil pump assembly

19.6 ~ 26.5

2.0 ~ 2.7

14.5 ~ 19.5

Oil lever gauge

9.8 ~ 11.8

1.0 ~ 1.2

7.2 ~ 8.7

Plug cap

7.8 ~ 9.8

0.8 ~ 1.0

5.8 ~ 7.2

Timing belt upper cover

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Timing belt lower cover

7.8 ~ 11.8

0.8 ~ 1.2

5.8 ~ 8.7

Flywheel

68.6 ~ 78.5

7.0 ~ 8.0

50.6 ~ 57.9

Connecting rod cap bolt

24.5 + 90

2.5 + 90

18.1 + 90

Water pump and cylinder block bolt

47.1 ~ 51.0

4.8 ~5.2

34.7 ~ 37.6