Hyundai H1: Body Repair Manual - part 22

90

INSTALLATION

1.

Drill 8 mm holes in production location of the new center floor
panel for MIG plug welding.

3.

Fit and clamp the center pillar panel and attach the center floor
panel to the front step panel and other panels.

4.

MIG plug weld all holes.

5.

Clean and prepare all welds, removing all residue.

RFAF2090

RFAF2060

BODY PANEL REPAIR PROCEDURE - Center floor

2.

Overlap the center floor panel and the rear floor panel as shown
in the illustration.

RFAF2070

RFAF2080

Center floor panel

Rear floor panel

New center floor panel

91

6.

Apply the two-part epoxy primer to the interior of the front
sidemember and other parts.

7.

Apply an anti-corrosion to the interior of the welded front
sidemember and other parts (Refer to the CORROSION PRO-
TECTION).

8.

Prepare exterior surfaces for priming, using wax and grease
remover.

9.

Apply metal conditioner and water rinse.

10. Apply the two-part epoxy primer.

11. Apply the correct seam sealer to all joints (Refer to the BODY

SEALING LOCATIONS).

12. Reprime over the seam sealer to complete the repair.

13. After completing body repairs, carefully apply under coating to

the under body (Refer to the CORROSION PROTECTION).

14. In order to improve corrosion resistance, if necessary, apply a

under body anti-corrosion agent to the panel which is repaired
or replaced (Refer to the CORROSION PROTECTION).

RFAF2100

RFAF2120

RFAF2110

BODY PANEL REPAIR PROCEDURE - Center floor

92

REAR STEP PANEL

BODY PANEL REPAIR PROCEDURE - Rear step panel

z

z

z

z

z MIG plug welding or spot welding

MIG butt welding
MIG lap welding

xx

Ô

B

Ô

C

Ô

A

PSAS0010~0040

Î

C

Í

B

Ð

A

WELDING POINTS

93

REMOVAL

1.

Drill out all spotwelds attaching the center pillar outer panel
below cutline.

NOTE

It is convenient to install if remove welding points only
from the outer panel with a  spot cutter without puncturing
the inner panel.

2.

Drill out all spotwelds attaching the rear side sill outer panel and
lower rail to the body.

3.

Remove the rear side sill outer and lower rail.

4.

Drill out all spotwelds attaching the side sill inner panel to the
body to remove side sill inner.

5.

Drill out all spotwelds attaching the rear step panel to the body.

BODY PANEL REPAIR PROCEDURE - Rear step panel

PSAS0050

PSAS0060

PSAS0070

CPAC1060

Cutline

Rear side sill outer

Side sill inner panel

Rear step panel