Hyundai H1: Body Repair Manual - part 21

86

BODY PANEL REPAIR PROCEDURE - Center pillar

5.

Measure each measurement point (Refer to the BODY DIMEN-
SIONS) and correct the installation position.

6.

If necessary, make temporary welds, and then check to confirm
that the closing and fit for front door and rear door are correct.

7.

MIG plug weld and spotweld all holes.

8.

MIG butt weld at center outer pillar.

9.

Clean and prepare all welds, removing all residue.

10. Apply body filler to joints and sand as needed.
11. Apply the two-part epoxy primer to the interior of the center

pillar.

4.

Temporarily install center pillar outer panel.

CPAC1150

CPAC1160

CPAC1170

CPAC1140

87

BODY PANEL REPAIR PROCEDURE - Center pillar

17. Apply the correct seam sealer to all joints carefully (Refer to the

BODY SEALING LOCATIONS).

18. Reprime over the seam sealer to complete the repair.

19. After completing body repairs, carefully apply under coating to

the welded parts (Refer to the CORROSION PROTECTION).

20. In order to improve corrosion resistance, if necessary, apply a

under body anti-corrosion agent to the panel which is repaired
or replaced (Refer to the CORROSION PROTECTION).

12. Apply an anti-corrosion agent to the welded parts and inside of

the center pillar.

13. Prepare exterior surfaces for priming, using wax and grease

remover.

14. Apply metal conditioner and water rinse.
15. Apply conversion coating and water rinse.
16. Apply the two-part epoxy primer.

CPAC1190

CPAC1200

CPAC1180

88

CENTER FLOOR

BODY PANEL REPAIR PROCEDURE - Center floor

z

z

z

z

z MIG plug welding or spot welding

MIG butt welding
MIG lap welding

xx

RFAF2010~2013

WELDING POINTS

Ô

A

Ô

B

Ô

C

Ñ

A

Ï

B

Ð

C

89

2.

Drill out all spotwelds attaching the center floor to the body.

NOTE
Drill the outer panel with a spot cuttor so as not to damage
the members.

3.

Remove the center floor.

AAAA9000RFAF2030

RFAF2040

RFAF2050

RFAF2020

BODY PANEL REPAIR PROCEDURE - Center floor

REMOVAL

1.

Before drilling out spotwelds, remove body sealant and silencer
pad from the center floor.

4.

Using a hammer and dolly correct any flange that become bent
or deformed when spotwelds are broken.

Center floor

Hammer

Dolly