Hyundai H1: Body Repair Manual - part 20

 

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Hyundai H1: Body Repair Manual - part 20

 

 

82

CENTER PILLAR

z

z

z

z

z MIG plug welding or spot welding

MIG butt welding
MIG lap welding

xx

BODY PANEL REPAIR PROCEDURE - Center pillar

REMOVAL

1.

Measure and mark the horizontal cutline on center outer pillar.

CPAC1010~1030

CPAC1040

220 mm

Center outer pillar

WELDING POINTS

Ò

A

Ô

B

Ô

A

Ô

B

83

3.

Drill out all spotwelds from the center pillar panel below the
cutline.

NOTE

As shown in the illustration at step 6, the welding points of
the center pillar lower panel are located inside the center
pillar outer panel. So the welding points below the cutline
should be drilled out.

2.

Drill out spotwelds attaching the center pillar inner panel from
the center pillar inner lower panel.

4.

Cut through center pillar at cutline.

5.

Remove the center pillar.

6.

Remove the center pillar inner lower panel.

7.

Prepare all surface to be welded.

BODY PANEL REPAIR PROCEDURE - Center pillar

CPAC1050

CPAC1060

CPAC1070

CPAC1080

Cutline

Center pillar

Center pillar inner
lower panel

Center pillar inner
lower panel

84

BODY PANEL REPAIR PROCEDURE - Center pillar

CPAC1090

85

INSTALLATION

1.

Cut the center pillar outer at 160 mm on the center pillar inner
and reinforcement at 190 mm.

2.

Attach the center pillar inner lower panel and the center pillar
inner reinforcement to the center pillar inner panel with vice
grips.

3.

Perform MIG butt welding for the center pillar inner panel and
reinforcement. Then perform MIG plug welding to the center
pillar inner lower panel.

BODY PANEL REPAIR PROCEDURE - Center pillar

CPAC1110

CPAC1120

CPAC1130

CPAC1100

Vice grip

220

190

160

 

 

 

 

 

 

 

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