Hummer H1 (2002+). Manual - part 162

 

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Hummer H1 (2002+). Manual - part 162

 

 

_____________________________________________________________________

 Body  10-19

®

05745159

Tachometer Replacement

NOTE: 

Mark position of set screws in relationship to tachom-

eter clock panel before disassembly. Tachometer mounting
clamp must be installed in factory position to have proper
clearance for reassembly.

NOTE: 

It may be necessary to remove clock for access to ta-

chometer mounting clamp hardware.

Removal

1.

Remove screws and tachometer/clock panel from I.P.

2.

Unplug tachometer electrical connector from I.P. wiring
harness.

3.

Loosen set screws and tachometer mounting clamp
hardware. Remove clamp from tachometer housing.

4.

Remove tachometer from tachometer/clock panel.

Installation

1.

Position tachometer in tachometer/clock panel.

2.

Slide tachometer mounting clamp onto tachometer
housing; close enough to tachometer/clock panel for set
screws to make contact.

3.

Tighten clamp securely onto tachometer body and tighten
setscrews until they contact tachometer/clock panel.

4.

Plug tachometer electrical connector into I.P. wiring
harness.

5.

Secure tachometer/clock panel to I.P. with screws.

Figure 10-22:   Tachometer Mounting

CIGARETTE LIGHTER REPLACEMENT

Removal 

1.

Pull front console away from dashpad enough to gain 
access to wiring harness connector.

2.

Remove wiring harness connector from lighter assembly.

3.

Remove element from lighter assembly heater (Figure 10-23).

4.

Remove shell from heater, and remove shell, heater, and
bezel from console.

Installation 

1.

Install bezel and heater in console (Figure 10-23).

2.

Install shell on heater.

3.

Install wiring harness connector on lighter assembly.

4.

Install element in lighter assembly.

5.

Engage cigarette lighter to ensure proper operation.

6.

Install front console.

Figure 10-23:   Cigarette Lighter Breakdown

GLOVEBOX REPLACEMENT

Removal 

Remove screws and glovebox from front console (Figure 10-24).

Installation 

Secure glovebox to front console with screws (Figure 10-24).

Figure 10-24:   Glovebox

PASSED

PASSED

P

A

S

S

E

D

6-S10-018.1

TACHOMETER

MOUNTING

CLAMP

TACHOMETER

MOUNTING

CLAMP

HARDWARE

SET SCREW

CLOCK MOUNTING

CLAMP

CLOCK

TACHOMETER

TACHOMETER/CLOCK

PANEL

WIRING HARNESS

SHELL

ELEMENT

HEATER

CONSOLE

 CONNECTOR

LIGHTER 

ASSEMBLY

BEZEL

GLOVEBOX

FRONT CONSOLE

10-20

Body

______________________________________________________________________

®

ASHTRAY REPLACEMENT

Removal 

1.

Pull front console away from dashpad to gain access to 
ashtray frame tabs.

2.

Pull ashtray receptacle out of frame (Figure 10-25).

3.

Straighten frame tabs and remove frame.

Installation 

1.

Insert frame into opening on console and secure it by 
bending tabs around opening.

2.

Push ashtray receptacle into frame (Figure 10-25).

3.

Install front console.

Figure 10-25:   Ashtray Mounting

ENGINE ACCESS COVER

Inner Engine Access Cover Flexible Latch 
and Hold-Down Striker Replacement

Removal 

1.

Remove engine access cover.

2.

Remove rivets and hold-down striker from body
(Figure 10-26).

3.

Remove rivets and flexible latch from cargo floor.

Installation 

1.

Secure flexible latch to cargo floor with rivets (Figure 10-26).

2.

Secure hold-down striker to body with rivets.

3.

Install engine access cover.

Figure 10-26:   Inner Engine Access Cover Latch

Location

Engine Access Cover Replacement

Removal 

1.

Remove console.

2.

Unlatch flexible latches from keepers on engine access
cover hold-down brackets (Figure 10-27).

3.

Unlatch engine access cover hold-down latches from
engine access cover hold-down strikers.

4.

Turn ring studs and remove access cover.

Figure 10-27:   Engine Access Cover Replacement

6-S10-122

ASHTRAY

ASH TRAY

RECEPTACLE

TABS

(AFTER BENDING)

FRAME

FRONT

CONSOLE

TABS

(BEFORE

BENDING)

FLEXIBLE

BODY

CARGO FLOOR

 LATCH

HOLD-DOWN 

STRIKER

ENGINE 

FLEXIBLE 

RING STUDS

HOLD-DOWN STRIKER

HOLD-DOWN BRACKET

LATCH

ACCESS 

COVER

HOLD-DOWN LATCH

AND KEEPER

_____________________________________________________________________

 Body  10-21

®

05745159

Disassembly 

1.

Remove rivets, retainers, and insulation from engine 
access cover (Figure 10-28).

2.

Remove seal from access cover.

3.

Remove retaining rings, washers, and ring studs from
access cover  (Figure 10-29).

4.

Remove locknuts and shoulder bolts securing latch guide
plates and back plates to access cover and remove latches.

5.

Remove rivets, latch guide plates, and back plates from
access cover.

6.

Remove rivets and keepers from hold-down brackets.

7.

Remove rivets, nuts, washers, screws, hold-down
brackets, and backing plates from access cover.

Assembly 

1.

Secure hold-down brackets and backing plates to access 
cover with rivets, screws, washers, and nuts  (Figure 10-29).

2.

Secure keepers to hold-down brackets with rivets.

3.

Secure latch guide plates and back plates to access cover
with rivets.

4.

Secure latch guide plates to back plates and access cover
with shoulder bolts and locknuts. Install latches.

5.

Secure washers and ring studs to access cover with
washers and retaining rings.

6.

Install seal on access cover  (Figure 10-28).

7.

Secure insulation to access cover with rivets and retainers.

Figure 10-28:   Engine Access Cover, Insulation, and 

Seal Breakdown

Figure 10-29:   Engine Access Cover Fastener

Positioning

Installation 

1.

Position engine access cover and fasten ring studs 
(Figure 10-29).

2.

Secure hold-down latches on hold-down strikers.

3.

Latch flexible latches on hold-down bracket keepers.

4.

Install console.

SEAL

RETAINER

ENGINE ACCESS

COVER

INSULATION

RING STUD

RETAINING

LATCH 

HOLD-DOWN LATCH

BACK PLATE

BACKING

KEEPER

HOLD-DOWN 

ENGINE

BRACKET

RINGS

GUIDE
PLATE

PLATE

ACCESS COVER

10-22

Body

______________________________________________________________________

®

SEAT BELT ASSEMBLY REPLACEMENT

NOTE: 

Replacement of the seat belt assembly is basically the

same for all seat locations on all vehicle models. This proce-
dure covers the left front seat belt on four-door hard top vehi-
cles.

Removal

1.

Remove seat.

2.

Remove screw/washer assembly, seat buckle, and washer
from body (Figure 10-30).

3.

Remove inner kick panel enough to gain access to seat
buckle electrical connector.

4.

Disconnect seat buckle electrical connector from roof
harness connector and pull seat buckle electrical connector
through grommet in inner kick panel.

Figure 10-30:   Seat Belt Electrical Connector 

Location

5.

Remove screw/washer assembly, D-ring, webbing guide
cover, and washer from B-pillar (Figure 10-31).

Figure 10-31:   Seat Belt Assembly Breakdown

6.

Remove screw/washer assembly, anchor bracket, and
washer from bracket.

NOTE: 

Steps 8 and 9 are applicable to all vehicles except two-

door vehicles with the enlarged cab.

7.

Remove courtesy light lamp assembly, rivets, mounting
bracket, and washers from lower B-pillar trim (Figure 10-31).

8.

Disconnect body harness connector from courtesy light
lamp assembly.

9.

Remove screw/washer assemblies securing lower B-pillar
trim to B-pillar.

10. Remove bolt, washer, and retractor from retractor

mounting bracket. Remove seatbelt assembly from lower
B-pillar trim.

11. Remove bolts, washers, and retractor mounting bracket

from B-pillar.

12. Remove bolts, washers, and bracket from B-pillar and

body. 

SEAT

SEAT BELT

INNER 

ROOF 

KICK PANEL

 ELECTRICAL 

CONNECTOR

HARNESS 

CONNECTOR

 BUCKLE

WEBBING

GUIDE

COVER

RETRACTOR

D-RING

ANCHOR
BRACKET

BRACKET

BODY

RETRACTOR

BRACKET

B-PILLAR

 MOUNTING

LOWER

B-PILLAR TRIM

COURTESY

LIGHT

 

 

 

 

 

 

 

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