FE02-0113b    

9.

Install and tighten the intake manifold clamp.

FE02-0114b    

10. Install the throttle pull cable.

11. Connect the battery negative cable.

2.6.8.6 

Intake 

Manifold 

Assembly

Replacement

Removal Procedure:

FE02-0115b

1.

Disconnect  the  battery  negative  cable.  Refer  to

2.11.8.1

 

Battery Disconnection

.

2.

Remove the hood. Refer to 

2.6.8.1

 

Plastic Engine Shield

Replacement

.

3.

Remove  throttle  body.  Refer  to 

2.6.8.5

 

Throttle  Body

Assembly Replacement

.

4.

Remove the crankcase ventilation vacuum tube.

Engine

Engine Mechanical System JL4G18-D

2-343

FE02-0116b

5.

Remove the canister solenoid valve vacuum tube.

FE02-0117b

6.

Remove the vacuum booster vacuum tubes.

5

4

2

3

1

FE02-0118b

7.

Remove the intake manifold retaining bolts and nuts in the
sequence shown in the graphic.

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Engine

Installation Procedure:

FE02-0119b

1.

Clean  the  cylinder  head  intake  manifold  installation
surface.

FE02-0120b

2.

Clean the intake manifold installation surface.

FE02-0121b

3.

Install the intake manifold seals.

Engine

Engine Mechanical System JL4G18-D

2-345

1

3

5

2

4

FE02-0122b

4.

Tighten the intake manifold retaining bolts and nuts in the
sequence shown in the graphic.

Note

The bolts and nuts can not tighten to the specified
torque at once, otherwise it will result in the intake
manifold  leakage.  They  should  be  tightened  at
several stages to the specified torques.

Torque: 30 Nm (Metric) 22.3 lb-ft (US English)

FE02-0123b

5.

Install the vacuum booster vacuum tube.

FE02-0124b

6.

Install the canister solenoid valve vacuum tube.

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Engine Mechanical System JL4G18-D

Engine