1.1 Warnings and Notices

1.1.1 Description and Operation
1.1.1.1 Warnings and Notices

Definition of the "Warning", "Notice" and "Note"

Diagnostic and repair procedures include general and specific,
two  types  of  "Warning",  "Notice"  and  "Note".  Geely  is
committed to provide information to assist service technicians
with diagnostic and repair and to restore the vehicle to normal
running condition. However, if the technician does not follow
the recommended procedures, certain procedures may cause
danger to the technician.

"Warning", "Notice" and "Note" are to prevent the occurrence
of  such  danger.  Not  all  risks  are  foreseeable.  They  are  at
apparent locations in the workshop manual. This information is
prepared to prevent the following cases:

–

Severe personal injury

–

Vehicle damage

–

Unnecessary vehicle repair

–

Unnecessary replacement of parts

–

Improper vehicle repair or part replacement

Definition of "Warning"

A "Warning" means a procedure must be taken or a prohibited
procedure. If a "warning" is ignored, it may have the following
consequences:

–

Severe personal injury

–

If a vehicle is not properly repaired, it may cause severe
personal injury to the driver and / or passengers.

Definition of "Notice"

"Notice"  requires  to  pay  special  attention  to  a  must  taken
procedure or a prohibited procedure. If a "Notice" is ignored, it
may have the following consequences:

–

Vehicle damage

–

Unnecessary vehicle repair

–

Unnecessary replacement of parts

–

Improper operation of the repaired systems or components

–

Damage to related systems or components

–

Damaged to fasteners, tools or special tools

–

Engine coolant, lubricants, or other fluid leak

Definition of "Note"

"Note" states the importance of a diagnostic procedure or the
need". The purpose of the "Note" is as following:

–

Clarify the procedures

–

Provide additional information for completing a procedure

–

Clarify  the  recommended  procedures  for  operational
reasons

–

Provide help for technicians to complete the repair more
efficiently

–

Provide experience to technicians to complete the repair
more easily

Vehicle Lifting Warning

Warning: To avoid any vehicle damage, serious personal injury
or death when major components are removed from the vehicle
and the vehicle is supported by a hoist, support the vehicle with
jack stands at the opposite end from which the components are
being removed and strap the vehicle to the hoist.

ABS Component Handling Warning

Warning: Certain components in the Anti-lock Brake System
(ABS) are not intended to be serviced individually. Attempting
to remove or disconnect certain system components may result
in  personal  injury  and/or  improper  system  operation.  Only
those  components  with  approved  removal  and  installation
procedures should be serviced.

Approved  Equipment  for  Collision  Repair
Warning

Warning: To avoid personal injury when exposed to welding
flashes or to galvanized (Zinc Oxide) metal toxic fumes while
grinding/cutting  on  any  type  of  metal  or  sheet  molded
compound,  you  must  work  in  a  properly  ventilated  area,
wearing  an  approved  respirator,  eye  protection,  earplugs,
welding gloves, and protective clothing.

Assistant Driving Warning

Warning:  An  assistant  should  drive  the  vehicle  while  the
technician  checks  for  the  location  of  the  reported  condition.
Otherwise, personal injury could result.

Vehicle Overview

Warnings and Notices

1-3

Battery Disconnect Warning

Warning:  Unless  directed  otherwise,  the  ignition  and  start
switch must be in the OFF or LOCK position, and all electrical
loads must be OFF before servicing any electrical component.
Disconnect the negative battery cable to prevent an electrical
spark  should  a  tool  or  equipment  come  in  contact  with  an
exposed electrical terminal. Failure to follow these precautions
may result in personal injury and/or damage to the vehicle or
its components.

Warning: If repair an airbag, the battery negative cable must
be disconnected at least 90s before carry out operations.

Brake Dust Warning

Warning: Avoid taking the following actions when you service
wheel brake parts:

–

Do not grind brake linings.

–

Do not sand brake linings.

–

Do  not  clean  wheel  brake  parts  with  a  dry  brush  or  with
compressed air.

Warning: Some models or aftermarket brake parts may contain
fibers which can become airborne in dust. Breathing dust with
fibers may cause serious bodily harm. Use a water-dampened
cloth in order to remove any dust on brake parts. Equipment is
available  commercially  in  order  to  perform  this  washing
function.  These  wet  methods  prevent  fibers  from  becoming
airborne.

Brake Fluid Warning

Warning: Do not use fluid from an open container that may be
contaminated with water. Incorrect or contaminated fluid could
result  in  system  failure,  loss  of  vehicle  control  and  personal
injury.

Brake Fluid Irritant Warning

Warning: Brake fluid may be irritating to the skin or eyes. In
case of contact, take the following actions:

–

Eye contact--rinse eyes thoroughly with water.

–

Skin contact--wash skin with soap and water.

Brake Pipe Replacement Warning

Warning: Carefully route and retain replacement brake pipes.
Always use the correct fasteners and in the original location for
replacement brake pipes. Failure to properly route and retain
brake pipes may cause damage to the brake pipes and brake
system resulting in personal injury.

Breathing R-134a Warning

Warning: Avoid breathing the A/C Refrigerant 134a (R-134a)
and the lubricant vapor or the mist. Exposure may irritate the
eyes, nose, and throat. Work in a well ventilated area. In order
to remove R-134a from the A/C system, use service equipment
that is certified to meet the requirements of SAEJ2210 (R-134a
recycling  equipment).  If  an  accidental  system  discharge
occurs,  ventilate  the  work  area  before  continuing  service.
Additional health and safety information may be obtained from
the refrigerant and lubricant manufacturers.

Clutch Dust Warning

Warning: When servicing clutch parts, do not create dust by
grinding or sanding the clutch disc or by cleaning parts with a
dry brush or with compressed air. A water-dampened cloth--
NOT SOAKED--should be used. The clutch disc may contain
fibers  which  can  become  airborne  if  dust  is  created  during
servicing. Breathing dust with fibers may cause serious bodily
harm.

Collision Sectioning Warning

Warning:  Sectioning  should  be  performed  only  in  the
recommended  areas.  Failure  to  do  so  may  compromise  the
structural integrity of the vehicle and cause personal injury if
the vehicle is in a collision.

Cracked Window Warning

Warning: If a window is cracked but still intact, crisscross the
window with masking tape in order to reduce the risk of damage
or personal injury.

Exhaust Service Warning

Warning:  In  order  to  avoid  being  burned,  do  not  service  the
exhaust system while it is still hot. Service the system when it
is cool.

Express Window Down Warning

Warning: Disconnect the power window switch when working
inside the driver door. When operated, the Express Up/Down
Feature allows the door window to move very quickly, without
stopping, which could cause personal injury.

Eye Protection Warning

Warning: Approved safety glasses and gloves should be worn
when  performing  this  procedure  to  reduce  the  chance  of
personal injury.

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Warnings and Notices

Vehicle Overview

Foam Sound Deadener Warning

Warning: Foam sound deadener must be removed from areas
within 152.4 mm (6 in) of where flame is to be used for body
repairs.  When  reinstalling  foam  sound  deadener,  avoid
inhaling fumes as bodily injury may result.

Fuel and Evaporative Emission Pipe Warning

Warning:In order to reduce the risk of fire and personal injury
observe the following items:

–

Replace all nylon fuel pipes that are nicked, scratched or
damaged during installation, do not attempt to repair the
sections of the nylon fuel pipes.

–

Do not hammer directly on the fuel harness body clips when
installing new fuel pipes. Damage to the nylon pipes may
result in a fuel leak.

–

Always  cover  nylon  vapor  pipes  with  a  wet  towel  before
using a torch near them. Also, never expose the vehicle to
temperatures higher than 115°C (239°F) for more than one
hour, or more than 90°C (194°F) for any extended period.

–

Apply a few drops of clean engine oil to the male pipe ends
before connecting fuel pipe fittings. This will ensure proper
reconnection  and  prevent  a  possible  fuel  leak.  (During
normal  operation,  the  O-rings  located  in  the  female
connector will swell and may prevent proper reconnection
if not lubricated.)

Fuel Gage Leak Warning

Warning:  Wrap  a  shop  towel  around  the  fuel  pressure
connection in order to reduce the risk of fire and personal injury.
The towel will absorb any fuel leakage that occurs during the
connection  of  the  fuel  pressure  gage.  Place  the  towel  in  an
approved container when the connection of the fuel pressure
gage is complete.

Fuel Pipe Fitting Warning

Warning: Always apply a few drops of clean engine oil to the
male pipe ends before connecting the fuel pipe fittings in order
to reduce the risk of fire and personal injury. This will ensure
proper reconnection and prevent a possible fuel leak. During
normal operation, the O-rings located in the female connector
will swell and may prevent proper reconnection if not lubricated.

Fuel Storage Warning

Warning: Do not drain the fuel into an open container. Never
store the fuel in an open container due to the possibility of a fire
or an explosion.

Fuel  Vapors  in  Evaporative  Emission
Components Warning

Warning: Do not breathe the air through the EVAP component
tubes or hoses. The fuel vapors inside the EVAP components
may cause personal injury.

Gasoline/Gasoline Vapors Warning

Warning: Gasoline or gasoline vapors are highly flammable. A
fire could occur if an ignition source is present. Never drain or
store gasoline or diesel fuel in an open container, due to the
possibility of fire or explosion. Have a dry chemical (Class B)
fire extinguisher nearby.

Glass and Sheet Metal Handling Warning

Warning: When working with any type of glass or sheet metal
with exposed or rough edges, wear approved safety glasses
and gloves in order to reduce the chance of personal injury.

Halogen Bulb Warning

Warning: Halogen bulbs contain gas under pressure. Handling
a  bulb  improperly  could  cause  it  to  shatter  into  flying  glass
fragments. To help avoid personal injury:

–

Turn off the lamp switch and allow the bulb to cool before
changing the bulb.

–

Leave  the  lamp  switch  OFF  until  the  bulb  change  is
complete.

–

Always wear eye protection when changing a halogen bulb.

–

Handle the bulb only by its base. Avoid touching the glass.

–

Keep dirt and moisture off the bulb.

–

Properly dispose of the used bulb.

–

Keep halogen bulbs out of the reach of children.

Lower O-Ring Removal Warning

Warning: Verify that the lower (small) O-ring of each injector
does not remain in the lower manifold in order to reduce the
risk of fire and personal injury.

Warning:  If  the  O-ring  is  not  removed  with  the  injector,  the
replacement injector with new O-rings will not seat properly in
the injector socket. Improper seating could cause a fuel leak.

Moving Parts and Hot Surfaces Warning

Warning:  Avoid  contact  with  moving  parts  and  hot  surfaces
while  working  around  a  running  engine  in  order  to  prevent
physical injury.

Vehicle Overview

Warnings and Notices

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Protective Goggles and Glove Warning

Warning: Approved safety glasses and gloves should be worn
when  performing  this  procedure  to  reduce  the  chance  of
personal injury.

Radiator Cap Removal Warning

Warning: To avoid being burned, do not remove the radiator
cap  or  surge  tank  cap  while  the  engine  is  hot.  The  cooling
system will release scalding fluid and steam under pressure if
radiator cap or surge tank cap is removed while the engine and
radiator are still hot.

Cooling System Repair Warning

Warning: The cooling system is pressurized. The fluid is hotter
than  boiled  waster.  If  open  the  cap  when  the  engine  is  not
cooled and the pressure is still very high, the engine coolant
will boil immediately and may spray onto the operators body,
causing serious burns.

Relieving Fuel Pressure Warning

Warning: Remove the fuel tank cap and relieve the fuel system
pressure before servicing the fuel system in order to reduce the
risk  of  personal  injury.  After  you  relieve  the  fuel  system
pressure,  a  small  amount  of  fuel  may  be  released  when
servicing  the  fuel  lines,  the  fuel  injection  pump,  or  the
connections. In order to reduce the risk of personal injury, cover
the  fuel  system  components  with  a  shop  towel  before
disconnection. This will catch any fuel that may leak out. Place
the towel in an approved container when the disconnection is
complete.

Road Test Warning

Warning: Road test a vehicle under safe conditions and while
obeying  all  traffic  laws.  Do  not  attempt  any  maneuvers  that
could  jeopardize  vehicle  control.  Failure  to  adhere  to  these
precautions could lead to serious personal injury and vehicle
damage.

Safety Goggles and Fuel Warning

Warning: Always wear safety goggles when working with fuel
in order to protect the eyes from fuel splash.

SIR Warning

Warning:  This  vehicle  is  equipped  with  a  Supplemental
Inflatable Restraint (SIR) System. Failure to follow the correct
procedure could cause the following conditions:

–

Airbag deployment

–

Personal injury

–

Unnecessary SIR system repairs

Warning: In order to avoid the above conditions, observe the
following guidelines:

–

Refer to SIR Component Views in order to determine if you
are performing service on or near the SIR components or
the SIR wiring.

–

If  you  are  performing  service  on  or  near  the  SIR
components or the SIR wiring, disable the SIR system.

SIR  Deployed  Inflator  Modules  Are  Hot
Warning

Warning:  After  deployment,  the  metal  surfaces  of  the  SIR
component may be very hot. To help avoid a fire or personal
injury:

–

Allow sufficient time for cooling before touching any metal
surface of the SIR component.

–

Do  not  place  the  deployed  SIR  component  near  any
flammable objects.

SIR Inflator Module Coil Warning

Warning: Improper routing of the wire harness assembly may
damage the inflatable restraint steering wheel module coil. This
may  result  in  a  malfunction  of  the  coil,  which  may  cause
personal injury.

SIR Inflator Module Disposal Warning

Warning: In order to prevent accidental deployment and the risk
of  personal  injury,  do  not  dispose  of  an  undeployed  inflator
module as normal shop waste. Undeployed inflator modules
contain substances that could cause severe illness or personal
injury if their sealed containers are damaged during disposal.
Use the following deployment procedures to safely dispose of
an undeployed inflator module. Failure to observe the following
disposal methods may be a violation of federal, state, or local
laws.

SIR  Inflator  Module  Handling  and  Storage
Warning

Warning: When carrying an undeployed inflator module:

–

Do not carry the inflator module by the wires or connector.

–

Make sure the air bag opening points away from you and
others.

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Warnings and Notices

Vehicle Overview