Geely EC718, EC718RV, EC715, EC715RV. Manual part - 2

 

  Главная      Geely     Geely Emgrand EC718, EC718RV, EC715, EC715RV. Workshop Manual year 2009

 

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Geely EC718, EC718RV, EC715, EC715RV. Manual part - 2

 

 

Main table of contents

Preface.................................................................2

Warnings...............................................................3

Table of Contents.................................................5

Part One Vehicle Overview

1 Vehicle Overview............................................1-1

1.1 Warnings and Notices...............................................1-3
1.2 Vehicle Inspection...................................................1-11
1.3 Lifting and Jacking the Vehicle...............................1-14
1.4 Maintenance...........................................................1-18
1.5 Service Information System....................................1-26
1.6 Health and Safety...................................................1-28
1.7 Standards and Metrics............................................1-33
1.8 Vehicle Specifications.............................................1-37
1.9 Vehicle Identification Number.................................1-58
1.10 Noise, Vibration and Abnormal Sound..................1-66
1.11 Water Leaks..........................................................1-69
1.12 Special Tools........................................................1-71

Part Two Power System

2 Engine............................................................2-1

2.1 Warnings and Notices...............................................2-9
2.2 Control System JL4G18-D......................................2-11
2.3 Fuel System JL4G18-D........................................2-222
2.4 Auxiliary Emission Control JL4G18-D...................2-257
2.5 Engine Anti-theft System JL4G18-D.....................2-274
2.6 Engine Mechanical System JL4G18-D.................2-299
2.7 Exhaust System JL4G18-D..................................2-429
2.8 Cooling System JL4G18-D...................................2-455
2.9 Lubricating System JL4G18-D..............................2-499
2.10 Ignition System JL4G18-D..................................2-517
2.11 Starting / Charging System JL4G18-D...............2-547
2.12 Control System JL4G15-D..................................2-585
2.13 Fuel System JL4G15-D......................................2-797
2.14 Auxiliary Emission Control JL4G15-D.................2-811
2.15 Engine Anti-theft System JL4G15-D...................2-817
2.16 Engine Mechanical Systems JL4G15-D.............2-823
2.17 Exhaust System JL4G15-D................................2-835
2.18 Engine Cooling System JL4G15-D.....................2-837
2.19 Lubrication System JL4G15-D............................2-854
2.20 Ignition System JL4G15-D..................................2-856
2.21 Starting / Charging System JL4G15-D...............2-871

3 Transmission / Drive Axle...............................3-1

3.1 Warnings and Notices...............................................3-3
3.2 Clutch System...........................................................3-4
3.3 Manual Transmission..............................................3-27

Part Three Chassis

4 Suspension System........................................4-1

4.1 Warnings and Notices...............................................4-3
4.2 Front Suspension......................................................4-4
4.3 Rear Suspension....................................................4-35
4.4 Wheels and Tires....................................................4-53

5 Transmission / Axle........................................5-1

5.1 Warnings and Notices...............................................5-2
5.2 Differential.................................................................5-3
5.3 Drive Shaft System.................................................5-12

6 Brake System.................................................6-1

6.1 Warnings and Notices...............................................6-3
6.2 Front Brake...............................................................6-4
6.3 Rear Brake..............................................................6-18
6.4 Hydraulic Brake......................................................6-29
6.5 Parking System.......................................................6-51
6.6 ABS / TCS / EBD / ESP..........................................6-69
6.7 TPMS....................................................................6-101

7 Steering System.............................................7-1

7.1 Warnings and Notices...............................................7-2
7.2 Hydraulic Power Steering System............................7-3
7.3 Steering Wheel and Steering Column....................7-38

Part Four Electrical Equipment

8 Heating, Ventilation and A/C System.............8-1

8.1 Warnings and Notices...............................................8-2
8.2 Automatic Air-conditioning........................................8-3

9 Safety Protection Device................................9-1

9.1 Warnings and Notices...............................................9-2
9.2 Airbag System..........................................................9-3
9.3 Pretension Seat Belt System..................................9-43

10 Vehicle Control System..............................10-1

10.1 Warnings and Notices...........................................10-2
10.2 Computer / Integrated Systems............................10-3
10.3 Programming and Set Up...................................10-23

Main table of contents

5

11 Body Electric...............................................11-1

11.1 Warnings and Notices...........................................11-9
11.2 Audio Entertainment System..............................11-10
11.3 Navigation...........................................................11-37
11.4 Lighting System..................................................11-61
11.5 Glasses / Windows / Mirrors.............................11-153
11.6 Wipers / Washers System................................11-215
11.7 Instrument / Driver Information System............11-272
11.8 Sunroof.............................................................11-301
11.9 Central Locking.................................................11-326
11.10 Remote Anti-theft System...............................11-371
11.11 Electric Seats..................................................11-398
11.12 Defrosting.......................................................11-432
11.13 Horn................................................................11-447
11.14 Reverse Radar................................................11-461
11.15 Instrument Cluster..........................................11-488
11.16 Cigarette Lighter.............................................11-499
11.17 Data Communication System.........................11-513

Part Five Body

12 Body, Sheet Metal and Painting.................12-1

12.1 Warnings and Notices...........................................12-4
12.2 Body Front End.....................................................12-5
12.3 Body Rear End...................................................12-13
12.4 Bumpers.............................................................12-27
12.5 Doors..................................................................12-38
12.6 Frame and Underbody........................................12-44
12.7 Seats...................................................................12-53
12.8 Instrument Panel, Gages and Console...............12-61
12.9 Interior Trim........................................................12-70
12.10 Exterior Trim.....................................................12-97
12.11 Plastic Panel Information and Repair.............12-109
12.12 Collision Repair...............................................12-112
12.13 Paint/Coatings................................................12-157

6

Main table of contents

1 Vehicle Overview

1.1 Warnings and Notices.....................1-3

1.1.1 Description and Operation........................1-3

1.1.1.1 Warnings and Notices........................................1-3

1.2 Vehicle Inspection.........................1-11

1.2.1 Description and Operation......................1-11

1.2.1.1 Inspection Items Before Operating The Vehicle...1-
11
1.2.1.2 Inspection Items Before Each Time Filling Fuel...1-
11
1.2.1.3 Monthly Inspection Items..................................1-11
1.2.1.4 Inspection Items At Least Twice A Year...........1-11
1.2.1.5 Inspection Items When Changing Engine Oil.......1-
12
1.2.1.6 Inspection Items At Least Once A Year...........1-12

1.3 Lifting and Jacking the Vehicle......1-14

1.3.1 Description and Operation......................1-14

1.3.1.1 Lifting and Jacking the Vehicle.........................1-14

1.4 Maintenance..................................1-18

1.4.1 Specifications.........................................1-18

1.4.1.1 Oil and Fluid Capacity......................................1-18
1.4.1.2 Recommended Oil and Lubricants...................1-18

1.4.2 Description and Operation......................1-19

1.4.2.1 Oil Maintenance Schedule...............................1-19
1.4.2.2 Normal Driving Condition Service Schedule....1-19
1.4.2.3 Harsh Driving Condition Service Schedule......1-21
1.4.2.4 Regular Service Instructions............................1-22
1.4.2.5 Tire Rotation Description..................................1-23

1.5 Service Information System..........1-26

1.5.1 Description and Operation......................1-26

1.5.1.1 Abbreviations Used In This Manual..................1-26
1.5.1.2 Arrows and Symbols Description.....................1-27

1.6 Health and Safety..........................1-28

1.6.1 Description and Operation......................1-28

1.6.1.1 Description.......................................................1-28
1.6.1.2 Acid and Alkali..................................................1-28
1.6.1.3 Airbag...............................................................1-28

1.6.1.4 Air-Conditioning Refrigerant.............................1-29
1.6.1.5 Adhesives and Sealants...................................1-29
1.6.1.6 Engine Coolant.................................................1-29
1.6.1.7 Asbestos...........................................................1-29
1.6.1.8 Battery Acid Fluid.............................................1-29
1.6.1.9 Brake Fluid.......................................................1-29
1.6.1.10 Chemical Materials.........................................1-29
1.6.1.11 Dust................................................................1-30
1.6.1.12 Electrical Shock..............................................1-30
1.6.1.13 Exhaust..........................................................1-30
1.6.1.14 Fiber Isolation.................................................1-30
1.6.1.15 Fire.................................................................1-31
1.6.1.16 First Aid..........................................................1-31
1.6.1.17 Foam - Polyurethane......................................1-31
1.6.1.18 Fuel................................................................1-31
1.6.1.19 Gas Cylinder...................................................1-31
1.6.1.20 General Workshop Tools and Equipment......1-32
1.6.1.21 Lubricants and Grease...................................1-32
1.6.1.22 Noise..............................................................1-32

1.7 Standards and Metrics..................1-33

1.7.1 Description and Operation......................1-33

1.7.1.1 Equivalent - Decimal and Metric.......................1-33
1.7.1.2 US English/Metric Units Conversion................1-35

1.8 Vehicle Specifications...................1-37

1.8.1 Specifications.........................................1-37

1.8.1.1 Body Size.........................................................1-37
1.8.1.2 Fastener Specifications....................................1-43

1.9 Vehicle Identification Number.......1-58

1.9.1 Description and Operation......................1-58

1.9.1.1 Vehicle Identification........................................1-58
1.9.1.2 Vehicle Identification Number (VIN) Description. .1-
58
1.9.1.3 Compliance Label.............................................1-63
1.9.1.4 Tire Placard......................................................1-64
1.9.1.5 Engine Serial Number and its Location............1-64
1.9.1.6  Manual  Transmission  Serial  Number  and  its
Location........................................................................1-64

Vehicle Overview

Table of Contents

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