Ford Galaxy / Ford S-MAX. Manual - part 365
Fuel Charging and Controls - 2.5L Duratec
(162kW/220PS) - VI5 - Fuel Charging and
Controls
S-MAX/Galaxy 2006.5 (02/2006-)
Diagnosis and Testing
General Equipment
Inspection and Verification
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage.
Visual Inspection Chart
3. 3. If an obvious cause for an observed or reported concern is found, correct the cause
(if possible) before proceeding to the next step.
4. 4. If the cause is not visually evident, verify the symptom and refer to the Symptom
Chart.
Symptom Chart
Ford approved diagnostic tool
Mechanical
Electrical
Fuel leak(s)
Vacuum line(s)
Gasket(s)
Seal(s)
Fuel injector(s)
Throttle body
Fuel rail
Fuel supply line
Wiring harness
Electrical connector(s)
Throttle body
Fuel injector(s)
Powertrain control module (PCM)
Symptom
Possible Sources
Action
Engine does not crank
Passive anti-theft
system (PATS).
*
CHECK the PATS LED extinguishes
within 3 seconds when the ignition is
turned on.
REFER to:
Anti-Theft - Passive
(419-
01B Anti-Theft - Passive, Diagnosis
and Testing).
*
Starting system.
*
REFER to: Starting System (303-
06A, Diagnosis and Testing) /
Starting System (303-06B,
Description and Operation) / Starting
System (303-06C, Diagnosis and
Testing) / Starting System (303-06D,
Diagnosis and Testing) / Starting
System (303-06E, Diagnosis and
Testing).
*
Ignition switch.
*
REFER to the Wiring Diagrams.
*
Powertrain
control module
(PCM).
*
Carry out a full engine diagnosis
using the guided diagnostic menu in
the Ford approved diagnostic tool.
*
Engine cranks but does not start
Inertia fuel
shutoff (IFS)
switch.
*
RESET the IFS switch.
*
Low fuel system
*
Check the fuel system pressure.
*