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Ford Galaxy / Ford S-MAX. Manual - part 277

22. Torque: 10 Nm

23. General Equipment:

Hose clamp

remover/installer

24.

25. Torque: 10 Nm

26. Torque: 20 Nm

27.

28. Torque: 10 Nm

29. Torque: 10 Nm

30. Install the following items:

1. Air Cleaner

Refer to:

Air Cleaner

(303-12E Intake Air

Distribution and Filtering - 2.0L Duratorq-
TDCi (85kW/115PS) - DW/2.0L Duratorq-
TDCi (100kW/136PS) - DW/2.0L Duratorq-
TDCi (103kW/140PS) - DW/2.0L Duratorq-
TDCi (118kW/160PS) - DW, Emission
Requirements: Stage IV/Stage V, Removal
and Installation).

2. Battery

Refer to:

Battery

(414-01 Battery,

Mounting and Cables, Removal and
Installation).

3. Cowl Panel Grille

Refer to:

Cowl Panel Grille

(501-02 Front

End Body Panels, Removal and
Installation).

4. Charge Air Cooler

Refer to:

Charge Air Cooler

(303-12E

Intake Air Distribution and Filtering - 2.0L
Duratorq-TDCi (85kW/115PS) - DW/2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) - DW/2.0L
Duratorq-TDCi (118kW/160PS) - DW,
Emission Requirements: Stage IV/Stage V,
Removal and Installation).

5. Radiator

Refer to:

Radiator

(303-03E Engine Cooling

- 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) -
DW, Removal and Installation).

Engine - 2.0L Duratorq-TDCi (85kW/115PS) -
DW/2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi (103kW/140PS) - DW,
Emission Requirements: Stage IV - Engine
Accessories

S-MAX/Galaxy 2006.5 (02/2006

Installation

Special Tool(s)

205-044-01
Adapter for 205-044

303-1059
Alignment Peg, Crankshaft

303-122
Lifting Bracket, Engine

303-174
Gauge, Bolt Angle

303-254
Locking Tool, Flywheel

303-435
Mounting Stand

303-435-04
Mounting Bracket for 303-435

303-435-12A
Mounting Plate for 303-435-04

303-735
Alignment Peg, Camshaft

308-204
Aligner, Clutch Disc

NOTE: The gaskets are to be reused unless damaged

1. Torque: 9 Nm
2. Torque: 20 Nm

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