Ford Ranger EV (2001 year). Manual - part 200

414-03B-196

High Voltage/Traction Battery — Nickel Metal Hydride

DISASSEMBLY AND ASSEMBLY (Continued)

35. Install the K HVJ (17+ to 18-, 21+ to 22-) and

loosely install new nuts.

36. Install the A HVJ (1- to contactor box-) and

loosely install a new nut.

37. Tighten the HVJ nuts and fill the area around

the nuts with Nyogel.

414-03B-197

High Voltage/Traction Battery — Nickel Metal Hydride

DISASSEMBLY AND ASSEMBLY (Continued)

38. Install the flow through blower.

39. Install the flow through blower cover.

40. Install the BCM/IOM bracket.

1 Position the bracket.
2 Install the bolts.
3 Install the 4-pin auxiliary connector bolt.

414-03B-198

High Voltage/Traction Battery — Nickel Metal Hydride

DISASSEMBLY AND ASSEMBLY (Continued)

41. NOTE: The high voltage fuse is held in place

by the composite bar bolt.
Install the composite bars.
1 Position the bars.
2 Install the bolts.

42. Position the low-voltage harness and install the

pushpins.

43. Install the low-voltage harness push pins.

414-03B-199

High Voltage/Traction Battery — Nickel Metal Hydride

DISASSEMBLY AND ASSEMBLY (Continued)

44. Connect the low-voltage harness.

1 Connect the blower electrical connector.
2 Connect the thermistor electrical connector.
3 Clip the relay into place.

45. Connect the thermistors and clip the relay into

the battery hold down tie bar covers.

46. Install the high-voltage harness.

1 Position the harness.
2 Install the push pins.
3 Connect the sense leads.