Ford Ranger EV (2001 year). Manual - part 191

414-03B-160

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

6. Disconnect the low-voltage connector.

1 Loosen the bolts.
2 Disconnect the connectors.

7. Remove the battery control module (BCM).

1 Remove the bolts.
2 Remove the BCM.

8. Position the IOM.

1 Remove the bolts.
2 Position the IOM aside.

9. Unclip the sense lead and relay from the

BCM/IOM bracket.

414-03B-161

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

10. Remove the BCM/IOM bracket.

1 Remove the 4-pin auxiliary connector

bracket bolt.

2 Remove the bracket mounting bolts.
3 Remove the bracket.

11. Disconnect the harness connectors.

1 Disconnect the sense lead connectors.
2 Unclip and disconnect the thermistor.

12. Remove the low and high-voltage harness push

pins and fold the harnesses back over the rear
of the traction battery.

13. Unclip the battery hold down tie bar cover.

414-03B-162

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

14. Remove the battery hold down strap bolt and

pull the straps back off the battery hold down
tie bar.

15. Remove the battery hold down tie bar.

16. NOTE: If removing module 18, disconnect the

two thermistor electrical connectors.
Disconnect the necessary module.

•

Disconnect the HVJ cables and discard the
nuts.

17. Using the special tool, remove the module.

414-03B-163

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

Installation

1. NOTE: The arrow on the battery hold down tie

bars must be pointed towards the front of the
traction battery.
To install, reverse the removal procedure.

•

Fill the high-voltage jumper connectors with
Nyogel after final tightening of the nuts.