Ford Ranger EV (2001 year). Manual - part 178

414-03B-108

414-03B-108

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

4. NOTE: The HVPDB power supply cable is

held in position with three clips. 
Remove the HVPDB.
1 Remove the bolts.
2 Remove the HVPDB.

Installation

1. To install, reverse the removal procedure.

High Voltage Wiring — Sensor Lead Harness (10B694)

Removal

1. Remove the traction battery. Refer to 

Traction

Battery

.

2. Remove the traction battery cover.

1 Remove the 22 bolts.
2 Remove the cover.

414-03B-109

414-03B-109

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

3.

WARNING: The nominal voltage of

the traction battery is 300 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death. 
Observe the EV specific precautions. Refer to 

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

4. Open the clips that secure the contactor box

harness to the high-voltage harness.

5. Cut the two zip ties securing the contactor box

harness.

6. Unclip and disconnect the sense lead located

behind the contactor box.

414-03B-110

414-03B-110

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

7. Unclip and disconnect the sense lead located

above battery module 1.

8. Unclip and disconnect the sense lead located

above battery module 24.

9. Unclip and disconnect the sense leads located in

front of the contactor box.

10. Unclip and disconnect the sense lead located

above battery module 10.

414-03B-111

414-03B-111

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

11. Unclip and disconnect the sense leads located

above the recirculating blower cover.

12. Unclip and disconnect the sense lead located

above battery module 19.

13. Unclip and disconnect the sense lead located

between the battery control module and
independent observer module.

14. Unclip and disconnect the sense lead located

above battery module 21.