Ford Ranger EV (2001 year). Manual - part 176

 

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Ford Ranger EV (2001 year). Manual - part 176

 

 

414-03B-100

414-03B-100

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

2. Remove the traction battery cover.

1 Remove the 22 bolts.
2 Remove the cover.

3.

WARNING: The nominal voltage of

the traction battery is 300 volts. The buffer
zone must be set up and insulated rubber
gloves and a face shield must be worn.
Failure to follow these precautions may
result in severe personal injury or death. 
Observe the EV-specific precautions. Refer to 

Section 100-00

.

1 Set up the buffer zone.
2 Test and wear the insulated rubber gloves.
3 Wear the face shield.

4.

CAUTION: Disconnect only one HVJ

at a time. 
Disconnect the HVJs from the contactor box.

Open the cap.

Remove the bolt.

5. Wrap the HVJ ends with orange electrical tape.

414-03B-101

414-03B-101

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

6. Remove the two-pin high-voltage connector

nuts.

7. Disconnect the high-voltage interlock electrical

connector.

8. Disconnect the low-voltage electrical connector.

9. Unclip the thermistors from the high-voltage

harness and cut the zip tie.

414-03B-102

414-03B-102

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

10. Open the clips that secure the contactor box

harness to the high-voltage harness.

11. Cut the two zip ties securing the contactor box

harness.

12. Disconnect the contactor box harness.

13. NOTE: The contactor box is held in place with

strips of Velcro

TM

Remove the contactor box.

414-03B-103

414-03B-103

High Voltage/Traction Battery — Nickel Metal Hydride

REMOVAL AND INSTALLATION (Continued)

Installation

1. To install, reverse the removal procedure.

Fill the high-voltage jumper connectors with
Nyogel after final tightening of the
nuts/bolts.

Apply Locktite 242 to the 22 traction
battery cover bolts.

Contactor Box Fuses

Removal

1. Remove the traction battery. Refer to 

Traction

Battery

.

 

 

 

 

 

 

 

Content   ..  174  175  176  177   ..