Ford Ranger EV (2001 year). Manual - part 147

414-03A-184

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

46.

WARNING: This step will energize the

traction battery. Do not touch the contactor
box HVJs or allow them to touch each other.
Connect the remaining L HVJ end from the
lower level battery module.

•

Install the nut.

47. Using the Battery Post Torque Wrench, tighten

the HVJ to battery module nuts.

48. Fill the area around the HVJ nuts with Nyogel

and snap the caps closed.

414-03A-185

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

49. Probe the contactor box HVJs to verify correct

traction battery voltage. The voltage should be
approximately 323 volts DC.

50. Wrap the contactor box HVJs with orange

electrical tape to prevent contact or shorting.

51. NOTE: The HVJ wiring that runs between the

battery modules must fit into the separators.
Install the front battery module separator plates.

52. Install the rear battery module separator plates.

53. NOTE: The contactor box is held in position

with strips of Velcro

Install the contactor box in the rear RH side of
the traction battery.

414-03A-186

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

54. Install the two-pin connector in the tray.

1 Position the connector.
2 Install the four nuts.

55. Mount the fuse.

1 Position the fuse bracket on the left rear

stud.

2 Install the nut.

414-03A-187

High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

56. Install the black low-voltage harness (part of

the 76-pin harness).
1 Position the harness with the two BCM

connectors at the front of the pack.

2 Push the four harness clips into the

separator plate.

3 Clip the two harness side clips onto the

separator plate.

57. Install the cooling fan relay.

1 Position the cooling fan relay.
2 Install the screw.

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