Ford Ranger EV (2001 year). Manual - part 144

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High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

21. Install the E HVJ.

1 Install the 22+ nut.
2 Install the 23- nut.

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High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

22. Install the P HVJ.

1 Install the 23+ nut.
2 Install the 24- nut.

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High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

23. Install the M HJV.

•

Install the 22- nut.

•

The remaining end is not connected at this
time. Close the cap.

24. Using the Battery Post Torque Wrench, tighten

the HVJ to battery module nuts.

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High Voltage/Traction Battery

DISASSEMBLY AND ASSEMBLY (Continued)

25. Fill the area around the high-voltage jumper

nuts with Nyogel and snap the caps closed.

26. NOTE: The 76-pin connector is part of the

low-voltage wiring harness and is installed from
the inside of the battery tray. 
Install the 76-pin connector.

•

Clip the bottom of the connector into the
tray first, then the top.

27. NOTE: This step only applies to initial traction

battery build-up. These components were not
separated during the disassembly procedure. 
NOTE: Install the jumper with the red
connector lock facing away from the battery
tray. 
Install the four pin contactor box jumper.
1 Install the jumper.
2 Install rivets to secure the jumper.