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303-14-42 Powertrain Control Management 303-14-42 DESCRIPTION AND OPERATION (Continued) PCM Pin A3................................... Injector 6 DTC Test Mode Condition P0207 KOEO, Cont. INJ7 circuit malfunction Connections (V8) P0208 KOEO, Cont. INJ8 circuit malfunction PCM Pin A14................................. Injector 1 Failure Mode PCM Pin A8................................... Injector 3 Should a fuel injector fail the engine may run rough, a PCM Pin A10................................. Injector 4 Diagnostic Trouble Code (DTC) will be logged in memory for the failed injector and subsequent PCM Pin A4................................... Injector 5 unexpected changes in the air-fuel ratio. PCM Pin A7................................... Injector 6 In the unlikely event that all the fuel injectors fail PCM Pin A15................................. Injector 7 simultaneously, the vehicle will not run. The PCM Pin A42................................. Injector 8 appropriate DTC will be reported to indicate failure of the individual fuel injectors. Circuit Testing The fuel injectors are tested continuously during vehicle operation (cont.) and whenever a Key On Engine Off (KOEO) test is performed. Injector Fouling can build-up on the injector spray plate and around the nozzle. The quality of the fuel plays an important part in minimising this fouling of the fuel injectors. Fouling affects both the spray pattern and the volume of fuel injected. Incorrect spray pattern will cause poor atomisation and vaporisation of the fuel, which results in poor combustion, rough idle and high hydrocarbon and carbon monoxide emissions. Maintenance Fouling of the fuel injectors is a common condition that should be suspected if the engine is running The fuel rail must be removed to replace the fuel rough or hesitation during cold acceleration. injectors. The procedure is described in Fuel Rail in the ‘Removal and Installation’ section. The fuel Injector Test injectors have a fixed orifice size and cannot be adjusted 1. Disconnect the harness from the fuel injector connector. NOTE: If any, or all, of the fuel injectors are replaced, the Keep Alive Memory (KAM) must be reset to 2. Measure the resistance across the fuel injector ensure the adaptive idle strategy does not use the connector terminals using a suitable multimeter. previous adaptive values. Refer to Resetting The Replace the fuel injector if not within specification. Powertrain Control Module. Repeat the procedure for each fuel injector. Fuel Injector Solenoid Resistance Diagnosis Specification 13.5 to 16.0 Ω Diagnostic Trouble Codes (DTC) are retrieved through the diagnostic connector using the WDS tester. Fault 3. Turn the ignition key to the ON position. Do not Finding Tables for DTCs are in the ‘Diagnosis’ start the engine. Positive power should be applied section. to the fuel injectors from the PCM Power Relay. 4. On the harness, measure the voltage between the DTCs applicable to the fuel injectors are shown in the positive connector terminal (red wire) and ground following table. using a suitable multimeter. Repeat the procedure DTC Test Mode Condition for each fuel injector. P0201 KOEO, Cont. INJ1 circuit malfunction Fuel Injector Voltage Specification P0202 KOEO, Cont. INJ2 circuit malfunction 12 Volts DC P0203 KOEO, Cont. INJ3 circuit malfunction 5. Check the harness for open circuits and short circuits. P0204 KOEO, Cont. INJ4 circuit malfunction P0205 KOEO, Cont. INJ5 circuit malfunction P0206 KOEO, Cont. INJ6 circuit malfunction G98133 en |